DGI USA Cutting Tools MX

PREMIUM QUALITY AMERICAN-MADE CUTTING TOOLS  Technical Information

THREAD FORMING TAPS

SPEED CHART FOR THREAD FORMING TAPS

FORMING SPEED (fpm)

HARDNESS

MATERIAL / TYPE

Bhn

Rc

ALUMINUM ALLOYS UNALLOYED - 1000 SERIES CAST - 360, A380 WROUGHT - 2000-7000 SERIES BRASS HIGH-LEADED, FREE CUTTING - C34000, C36000 NAVAL, RED - C46400-C46700, C23000 NICKEL ALLOYS NICKEL BASE ALLOY, WROUGHT & CAST - NICKEL 200, MONEL ALLOY 400 STEEL LOW CARBON - 1010, 1018, 1029, 1513, 1522 MEDIUM CARBON - 1030, 1040, 1045, 1050 HIGH CARBON - 1050, 1070, 1080, 1090, 1561, 1572 STAINLESS STEEL AUSTENITIC - SAE (300 SERIES) MARTENSITIC & FERRITIC - 400 SERIES, 416, 420F, 446 TITANIUM ALLOYS ALPHA & ALPHA-BETA ALLOYS ANNEALED - Ti-6Al-4V TOOL STEEL HOT WORK, COLD WORK & MOLD - A2, D2, H10, H14, P2, P13

80 60 80

– – –

– – –

60 60

– –

– –

15

< 25

< 253

55 35 15

< 10 < 15 < 25

< 190 < 208 < 253

20 15

< 25 25 - 32

< 253 253 - 301

10

25 - 32

253 - 301

20

10 - 25

190 - 253

CALCULATING TAP DRILL SIZES - THREAD FORMING TAPS

DRILL SIZE = MAJOR DIAMETER - [(0.0068 X desired % of thread) ÷ Threads Per Inch]

DRILL SIZE (mm) = MAJOR DIAMETER - [(0.0068 X desired % of thread x Pitch (mm)]

GUIDELINES FOR USING THREAD FORMING TAPS PRE-TAP HOLE SIZE - Thread Forming taps require a larger pre-tap hole size than a cutting tap. Tapping with too small of a pre-tap hole size results in excessive tap wear, torque and possible tap breakage. LUBRICATION - Forming Taps require good lubrication. Cutting oils are generally preferred because of their lubricity compared to water soluble coolants.

MADE IN THE USA

235

Powered by