DGI USA Cutting Tools MX

PREMIUM QUALITY AMERICAN-MADE CUTTING TOOLS  Technical Information

ROUGHING END MILLS - M42 COBALT

SFM & CHIP LOAD

STARTING SFM ALTIN

DIAMETER RANGE - SUGGESTED CHIP LOAD PER TOOTH

MATERIAL / TYPE

CONDITIONS

1/4”

1/2”

3/4”

1” 1-1/4” 1-1/2” 2”

STAINLESS STEELS PRECIPITATION 13-8, 15-5, 17-4PH AUSTENITIC 302, 303, 304L, 316L MARTENSITIC 403, 410, 416 HIGH TEMP ALLOYS COBALT BASE Stellite, Haynes 25, 188, X-40, L-605 NICKEL BASE Inconel 600, 625, 718, Nickel 200, 270, Invar, Monel 400, 405, K-Monel PermaNickel 300, Incoly 600 IRON BASE Incoly 800-802, Multimet N-155, Timken 16-26-6 STEELS HIGH STRENGTH STEELS 4140, 4340, 52100 HIGH ALLOY STEELS MOLD & DIE A-2, P20, 01, 02, D2, H-13 MEDIUM ALLOY STEELS 200, 250, 300 LOW ALLOY STEELS MARAGING 10XX, 11XX, 13XX CAST IRONS

Slotting Axial 1 x D Heavy Profiling Slotting 1 x D Heavy Profiling Slotting Axial 1 x D Heavy Profiling

100-150

.0015” .0015” .0015” .0019” .0015” .0019”

.0020” .0020” .0020” .0025” .0020” .0025”

.0026” .0029” .0030” .0034” .0030” .0034”

.0036” .0040” .0045” .0049“ .0045” .0049“

.0046” .0050” .0056” .0061” .0056” .0061”

.0054” .0060” .0067” .0074” .0067” .0074”

.0070” .0075” .0090” .0098” .0090” .0098”

100-150

100-170

.0011” .0011”

.0014” .0014”

Slotting 1 x D Heavy Profiling

10-40

.0018” .0020”

.0026” .0029“

.0033” .0037”

.0040” .0045”

.0053” .0059”

.0011” .0011”

.0014” .0014”

.0018” .0020”

.0026” .0029”

.0033” .0037”

.0040” .0045”

.0053” .0059”

Slotting Axial 1 x D Heavy Profiling

20-40

.0011” .0011”

.0014” .0014”

Slotting 1 x D Heavy Profiling

.0018” .0020”

.0026” .0029”

.0033” .0037”

.0040” .0045”

.0053” .0059”

30-80

.0030” .0034” .0024” .0027” .0042” .0037” .0040” .0033” .0028” .0025” .0028” .0025”

.0042” .0048“ .0034” .0038” .0059” .0053” .0054” .0050” .0039” .0035” .0039” .0035”

.0056” .0061” .0044” .0050” .0074” .0068” .0070” .0032” .0050” .0045” .0050” .0045”

.0065” .0073” .0053” .0058” .0090” .0080” .0082” .0075” .0059” .0053” .0059” .0053”

.0087” .0093” .0070” .0078” .0115” .0100” .0110” .0093” .0079” .0071” .0079” .0071”

.0015” .0015” .0015” .0015” .0016” .0020” .0018” .0022” .0015” .0018” .0014” .0014”

.0020” .0020” .0020” .0020” .0023” .0027” .0025” .0029” .0019” .0024” .0018” .0018”

Slotting Axial 1 x D Heavy Profiling

100-150

Slotting 1 x D Heavy Profiling

80-115

Slotting Axial 1 x D Heavy Profiling

100-180

Slotting 1 x D Heavy Profiling

130-200

Slotting Axial 1 x D Heavy Profiling Slotting 1 x D Heavy Profiling

70-130

DUCTILE IRON Ductile Cast Iron

120-200

CAST IRON Gray Cast Iron TITANIUMS TITANIUM ALLOYS 6AL-4V, ASTM 1, 2, 3, 6AL-2S For 5553, decrease SFM & IPM 25% ALUMINUM ALUMINUM ALLOYS 6061-T6, 7075

Slotting Axial 1 x D Heavy Profiling

75-150

.0028” .0030”

.0040” .0045”

.0052” .0057”

.0062” .0067”

.0080” .0090”

.0015” .0017”

.0020” .0022”

Slotting Axial 1 x D Heavy Profiling

650-950

.0067” .0076”

.0103” .0110”

.0112” .0120”

.0180” .0205”

.0210” .0260”

.0024” .0027”

.0058” .0058”

SPEED & FEED CALCULATION FORMULAS

RPM = (3.82 x SFM) ÷ Dia.

IPR = IPM ÷ RPM

SFM = (RPM x Dia.) ÷ 3.82

IPM = IPT(chip load) x No. of Teeth x RPM IPT(chip load) = IPM ÷ (No. of teeth x RPM)

MADE IN THE USA

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