ToolingSolutionsProductCatalogVol1 2024 USA LR

PXM

Exchangeable Head End Mill List 78PXHF-AM: PXHF-AM Exchangeable Heads

Facing (L/D ≤ 4) Hardness

< 45 HRC

< 62 HRC

< 70 HRC

Work Material Nickel-based Alloy Inconel 718 Cutting Speed 360 - 425 SFM 295 - 360 SFM 215 - 280 SFM 410 - 475 SFM 360 - 425 SFM 295 - 360 SFM 100 - 165 SFM Depth of Cut a a ar Aa=0.04Dc Max • Ar=0.5Dc Max Hardened Steel Prehardened Steel Hardened Steel Hardened Steel Stainless Steel Cobalt-Chrome Alloy Stellite Titanium Alloy

Mill Dia.

Feed (in/min)

Speed (RPM)

Feed (in/min)

Speed (RPM)

Feed (in/min)

Speed (RPM)

Feed (in/min)

Speed (RPM)

Feed (in/min)

Speed (RPM)

Feed (in/min)

Speed (RPM)

Feed (in/min)

Speed (RPM)

(in)

(mm)

- 12 3180 207.87 2650 172.83 1990 62.20 3580 233.86 3180 207.48 2650 172.83 1060 30.31 1/2 - 3020 207.87 2520 172.83 1870 62.20 3400 233.86 3020 207.48 2520 172.83 990 30.31 5/8 - 2415 207.87 2015 172.83 1500 62.20 2720 233.86 2415 207.48 2015 172.83 800 30.31 - 16 2390 207.87 1990 172.83 1490 62.20 2690 233.86 2390 207.48 1990 172.83 800 30.31 3/4 - 2010 207.87 1680 172.83 1250 62.20 2265 233.86 2010 207.48 1680 172.83 660 30.31 - 20 1910 207.87 1590 172.83 1190 62.20 2150 233.86 1910 207.48 1590 172.83 640 30.31 1 - 1510 207.87 1260 172.83 935 62.20 1700 233.86 1510 207.48 1260 172.83 500 30.31 1. This tool is recommended for the roughing of additive manufacturing and mold overlay surfaces. 2.Please use machines and holders that are rigid and highly accurate. 3. The values listed above are for reference. Please set the cutting condition in accordance with the actual machining environment.

4.Please reduce the feed rate when the depth of cut is greater than specified. 5. Please adjust the cutting condition when the overhang length is longer. 6. Please use a suitable fluid with high smoke retardant properties.

7. During dry (no fluid) milling, please use air blow to remove disposable chips from the milling area and to eliminate chip packing. 8. Please use water-soluble coolant when machining stainless steel, cobalt-chromiumalloy, titanium alloy, and Ni-based alloy. 9.Tool runout should be kept to a minimum for maximum accuracy. 10. When the cutting load fluctuates in areas such as the corners, please reduce the rotational speed. 11. If Ar is greater than 0.5Dc, there may be a cusp in the machined surface.

Facing (4 < L/D ≤ 5) Hardness

< 45 HRC

< 62 HRC

< 70 HRC

Work Material Nickel-based Alloy Inconel 718 Cutting Speed 330 - 395 SFM 265 - 330 SFM 195 - 265 SFM 380 - 450 SFM 330 - 400 SFM 265 - 330 SFM 80 - 150 SFM Depth of Cut a a ar Aa=0.03Dc Max • Ar=0.5Dc Max Hardened Steel Prehardened Steel Hardened Steel Hardened Steel Stainless Steel Cobalt-Chrome Alloy Stellite Titanium Alloy

Mill Dia.

Feed (in/min)

Speed (RPM)

Feed (in/min)

Speed (RPM)

Feed (in/min)

Speed (RPM)

Feed (in/min)

Speed (RPM)

Feed (in/min)

Speed (RPM)

Feed (in/min)

Speed (RPM)

Feed (in/min)

Speed (RPM)

(in)

(mm)

- 12 2920 148.80 2390 73.23 1860 47.64 3320 169.30 2920 148.80 2390 122.05 930 21.26 1/2 - 2750 148.80 2250 73.23 1560 47.64 3130 169.30 2750 148.80 2250 122.05 880 21.26 5/8 - 2200 148.80 1800 73.23 1400 47.64 2500 169.30 2200 148.80 1800 122.05 700 21.26 - 16 2190 148.80 1790 73.23 1390 47.64 2490 169.30 2190 148.80 1790 122.05 700 21.26 3/4 - 1830 148.80 1500 73.23 1170 47.64 2090 169.30 1830 148.80 1500 122.05 590 21.26 - 20 1750 148.80 1430 73.23 1110 47.64 1990 169.30 1750 148.80 1430 122.05 560 21.26 1 - 1380 148.80 1130 73.23 880 47.64 1570 169.30 1380 148.80 1130 122.05 440 21.26 1. This tool is recommended for the roughing of additive manufacturing and mold overlay surfaces. 2.Please use machines and holders that are rigid and highly accurate. 3. The values listed above are for reference. Please set the cutting condition in accordance with the actual machining environment.

4.Please reduce the feed rate when the depth of cut is greater than specified. 5. Please adjust the cutting condition when the overhang length is longer. 6. Please use a suitable fluid with high smoke retardant properties.

7. During dry (no fluid) milling, please use air blow to remove disposable chips from the milling area and to eliminate chip packing. 8. Please use water-soluble coolant when machining stainless steel, cobalt-chromiumalloy, titanium alloy, and Ni-based alloy. 9.Tool runout should be kept to a minimum for maximum accuracy. 10. When the cutting load fluctuates in areas such as the corners, please reduce the rotational speed. 11. If Ar is greater than 0.5Dc, there may be a cusp in the machined surface.

osgtool.com

1554

End Mill Technical

Powered by