ToolingSolutionsProductCatalogVol1 2024 USA LR

PFB

Finishing Ball End Mill List 52100 - PHOENIX® PFB: SA List 78014 - PHOENIX® PFB: SS List 52604 - PHOENIX® PFB: ASF List 78114 - PHOENIX® PFB: SF

Feed Per Tooth fz (in/t)

Tensile Strength – Hardness

Milling Speed Vc (SFM)

Depth of Cut Aa (in)

Work Material

Ø0.236- 0.312 (6-8mm)

Ø0.375- 0.500 (10-12mm)

Ø0.625- 0.750 (16-20mm)

Ø1.000- 1.250 (25-32mm)

Mild Steels, Carbon Steels (1010, 1018) Carbon Steels, Alloy Steels (1050, 4140)

985 (655-1310) 985 (655-1310) 820 (495-1150) 820 (495-1150) 1310 (985-1640) 985 (655-1310) 1640 (1310-1970) 985 (655-1310) 1640 (1310-1970) 1310 (985-1640)

~180 HB

0.02Dc

0.0040

0.0047

0.0055

0.0071

P

~280 HB

0.02Dc

0.0028

0.0040

0.0047

0.0055

Die Steels (H13, D2)

~280 HB

0.02Dc

0.0028

0.0040

0.0047

0.0055

Stainless Steels (304SS, 420SS)

M

~250 HB

0.02Dc

0.0028

0.0047

0.0055

0.0067

Cast Iron (FC250)

~350 N/mm²

0.02Dc

0.0047

0.0055

0.0071

0.0086

K

Ductile Cast Iron (60-40-18) Aluminum Alloys (6061, 7075)

~600 N/mm²

0.02Dc

0.0040

0.0047

0.0055

0.0071

~13% Si

0.03Dc

0.0047

0.0055

0.0071

0.0086

Copper Alloys (C1100)

-

0.03Dc

0.0043

0.0051

0.0067

0.0079

N

Graphite

-

0.03Dc

0.0055

0.0067

0.0083

0.0098

CFRP

-

0.03Dc

0.0043

0.0051

0.0067

0.0079

Heat Resistant Alloys (Inconel 718)

165 (65-260) 295 (130-395) 655 (330-985) 590 (295-655) 490 (330-820)

-

0.015Dc

0.0016

0.0020

0.0024

0.0024

S

Titanium Alloy (Ti-6Al-4V)

-

0.02Dc

0.0024

0.0031

0.0043

0.0051

Pre-hardened Steel (P20, Stavax) Die Cast Steels (A2, S7) Hardened Steels (D2)

40 - 43 HRC

0.015Dc

0.0024

0.0028

0.0031

0.0040

H

43 - 48 HRC

0.015Dc

0.0020

0.0024

0.0028

0.0028

50 - 55 HRC

0.01Dc

0.0020

0.0024

0.0028

0.0028

PFB-BR & PFB-LZ Insert Cutting Conditions

Depth of Cut

Feed Per Tooth fz (in/t)

Tensile Strength – Hardness

Milling Speed Vc (SFM)

Work Material

Pitch (mm)

Depth of Cut (in)

Ø10-12mm Ø16-20mm Ø25-32mm

Mild Steels, Carbon Steels (1010, 1018) Carbon Steels, Alloy Steels (1050, 4140)

985 (655 - 2625) 985 (655 - 2625) 820 (490 - 1970) 820 (490 - 2130) 1310 (985 - 2625) 985 (655 - 2625) 165 (80 - 260) 295 (130 - 395) 655 (330 - 1150) 590 (295 - 1150) 495 (330 - 985)

~180 HB

0.0078

0.0047

0.0055

0.0071

P

~280 HB

0.0078

0.0039

0.0047

0.0055

Die Steels (H13, D2)

~280 HB

0.0078

0.0039

0.0047

0.0055

Stainless Steels (304SS, 420SS)

M

~250 HB

0.0078

0.0047

0.0055

0.0067

Cast Iron (FC250)

~350 N/mm²

0.0078

0.0055

0.0071

0.0087

Based on Cusp Height (see chart on next page)

K

Ductile Cast Iron (60-40-18)

~600 N/mm²

0.0078

0.0047

0.0055

0.0071

Heat Resistant Alloys (Inconel 718)

-

0.0059

0.0019

0.0024

0.0024

S

Titanium Alloy (Ti-6Al-4V)

-

0.0078

0.0031

0.0044

0.0051

Pre-hardened Steel (P20, Stavax) Die Cast Steels (A2, S7) Hardened Steels (D2)

40 - 43 HRC

0.0059

0.0027

0.0031

0.0039

H

43 - 48 HRC

0.0059

0.0024

0.0027

0.0027

50 - 55 HRC

0.0039

0.0024

0.0027

0.0027

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