PSEL
Rough Milling Cutter
List 53000 - PHOENIX® PSEL: SA/FA List 78029 - PHOENIX® PSEL: SS List 53001 - PHOENIX® PSEL: Bore List 78028 - PHOENIX® PSEL: Bore
Insert Size
ZD_T11…
ZDKT15…
Side Milling Aa: 1.1-1.5D • Ar: 0.1D Max
Side Milling Aa: 1.1-1.5D • Ar: 0.1D Max
Work Material
Tensile Strength – Hardness
Milling Speed Vc (SFM)
Feed Per Tooth fz (in/t)
Milling Speed Vc (SFM)
Feed Per Tooth fz (in/t)
Mild Steels, Carbon Steels (1010, 1018) Carbon Steels, Alloy Steels (1050, 4140)
0.010 (0.008 - 0.016) 0.008 (0.006 - 0.012) 0.008 (0.006 - 0.012) 0.005 (0.004 - 0.012) 0.005 (0.004 - 0.012) 0.008 (0.008 - 0.014) 0.006 (0.008 - 0.012) 0.010 (0.004 - 0.016) 0.006 (0.004 - 0.012) 0.006 (0.004 - 0.012) 0.006 (0.004 - 0.012) 0.005 (0.002 - 0.008)
525 (330 - 655) 495 (330 - 655) 425 (260 - 590) 495 (330 - 655) 260 (195 - 395) 525 (330 - 985) 525 (330 - 820) 985 (655 - 3280) 115 (85 - 195) 130 (100 - 395) 330 (130 - 495) 195 (130 - 395)
0.012 (0.008 - 0.016) 0.010 (0.006 - 0.012) 0.010 (0.006 - 0.012) 0.006 (0.004 - 0.012) 0.006 (0.004 - 0.012) 0.010 (0.008 - 0.014) 0.008 (0.008 - 0.012) 0.012 (0.004 - 0.016) 0.007 (0.004 - 0.012) 0.007 (0.004 - 0.012) 0.007 (0.004 - 0.012) 0.006 (0.002 - 0.008)
525 (330 - 655) 495 (330 - 655) 425 (260 - 590) 495 (330 - 655) 260 (195 - 395) 525 (330 - 985) 525 (330 - 820) 985 (655 - 3280) 115 (85 - 195) 130 (100 - 395) 330 (130 - 495) 195 (130 - 395)
~180 HB
P
~280 HB
Die Steels (H13, D2)
~280 HB
Stainless Steels (Dry) (304SS, 420SS) Stainless Steels (Wet) (304SS, 420SS)
~250 HB
M
~250 HB
Cast Iron (FC250)
~350 N/mm²
K
Ductile Cast Iron (60-40-18) Aluminum Alloys (6061, 7075)
~800 N/mm²
N
~13% Si
Heat Resistant Alloys (Inconel 718)
-
S
Titanium Alloy (Ti-6Al-4V)
-
Pre-hardened Steel (P20, Stavax)
40 - 43 HRC
H
Die Cast Steels (A2, S7)
43 - 48 HRC
Cutting Conditions Adjustment Ratio Depth of Cut Width of Cut
Milling Speed Ratio
Feed Rate Ratio
Aa
Ar Max
0.5 0.6 0.7 0.8 0.9
< 0.2D
1D
0.8 0.8 0.9 0.9 1.0 1.0
0.25-0.3D 0.7D 0.4-0.5D 0.5D 0.6-0.7D 0.3D 0.8-1.0D 0.2D
1.1-1.5D 0.1D 1.0 Ex: For Ø1.250” PSEL with ZDKT11 inserts, Aa = 1.150”, side
milling in 1050 carbon steel: Vc = 492 SFM x 1.0 = 492 SFM fz = 0.008 in/t x 0.9 = 0.007 in/t Ar = 0.2 x 1.250” = 0.250” Max
osgtool.com
1530
End Mill Technical
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