ToolingSolutionsProductCatalogVol1 2024 USA LR

PSFL

90° Roughing Cutter

List 53200 - PHOENIX® PSFL: SA/FA List 78037 - PHOENIX® PSFL: SS List 53201 - PHOENIX® PSFL: Bore List 78137 - PHOENIX® PSFL: Bore

Insert Size SD_T09…

Insert Size SD_T12…

Work Material

Tensile Strength – Hardness

Face Milling • Side Milling

Face Milling • Side Milling

Milling Speed Vc (SFM)

Feed Per Tooth fz (in/t)

Milling Speed Vc (SFM)

Feed Per Tooth fz (in/t)

Mild Steels, Carbon Steels (1010, 1018) Carbon Steels, Alloy Steels (1050, 4140)

525 (330 - 655) 495 (330 - 655) 425 (265 - 590) 495 (330 - 655) 265 (200 - 395) 525 (330 - 985) 525 (330 - 820) 985 (655 - 3280) 115 (85 - 195) 130 (100 - 395) 330 (130 - 490) 200 (130 - 395) 165 (130 - 295)

0.010 (0.008 - 0.016) 0.008 (0.006 - 0.012) 0.008 (0.006 - 0.012) 0.005 (0.004 - 0.012) 0.005 (0.004 - 0.012) 0.008 (0.006 - 0.014) 0.008 (0.006 - 0.012) 0.010 (0.004 - 0.016) 0.006 (0.003 - 0.012) 0.006 (0.003 - 0.012) 0.006 (0.003 - 0.012) 0.005 (0.002 - 0.008) 0.004 (0.002 - 0.006)

525 (330 - 655) 495 (330 - 655) 425 (265 - 590) 495 (330 - 655) 265 (200 - 395) 525 (330 - 985) 525 (330 - 820) 985 (655 - 3280) 115 (85 - 195) 130 (100 - 395) 330 (130 - 490) 200 (130 - 395) 165 (130 - 295)

0.012 (0.008 - 0.016) 0.010 (0.006 - 0.012) 0.010 (0.006 - 0.012) 0.006 (0.004 - 0.012) 0.006 (0.004 - 0.012) 0.010 (0.008 - 0.016) 0.008 (0.006 - 0.014) 0.012 (0.004 - 0.016) 0.007 (0.004 - 0.012) 0.007 (0.004 - 0.012) 0.007 (0.004 - 0.012) 0.006 (0.002 - 0.012) 0.004 (0.002 - 0.006)

~180 HB

P

~280 HB

Die Steels (H13, D2)

~280 HB

Stainless Steels (Dry) (304SS, 420SS) Stainless Steels (Wet) (304SS, 420SS)

~250 HB

M

~250 HB

Cast Iron (FC250)

~350 N/mm²

K

Ductile Cast Iron (60-40-18) Aluminum Alloys (6061, 7075)

~800 N/mm²

N

~13% Si

Heat Resistant Alloys (Inconel 718)

-

S

Titanium Alloy (Ti-6Al-4V)

-

Pre-hardened Steel (P20, Stavax) Die Cast Steels (A2, S7) Hardened Steels (D2)

40 - 43 HRC

H

43 - 48 HRC

50 - 55 HRC

Cutting Conditions Adjustment Ratio Depth of Cut Width of Cut

Milling Speed Ratio

Feed Rate Ratio

Aa

Ar Max

0.5 0.6 0.7 0.8 0.9

< 0.2D

1D

0.8 0.8 0.9 0.9 1.0 1.0

0.25-0.3D 0.7D 0.4-0.5D 0.5D 0.6-0.7D 0.3D 0.8-1.0D 0.2D

1.1-1.5D 0.1D 1.0 Ex: For Ø1.250” PSFL with SDMT09 inserts, Aa = 1.150”, side

milling in 1050 carbon steel: Vc = 495 SFM x 1.0 = 495 SFM fz = 0.008 in/t x 0.9 = 0.007 in/t Ar = 0.2 x 1.250” = 0.250” Max

osgtool.com

1528

End Mill Technical

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