ToolingSolutionsProductCatalogVol1 2024 USA LR

AERO Diamond Coated Routers for Milling CFRP and Other Composites

List 2068: HBC 60, Compression Router, 60° Helix List 668: HBC 60, Compression Router, 60° Helix, Bright

Side Milling

Work Material Cutting Speed

Honeycomb Structures & Aramid Fiber Reinforced Plastics

Carbon & Glass Fiber Reinforced Plastics

400-800 SFM

1,000-2,600 SFM

a a<1.5D a r<1D

Depth of Cut

Drill Diameter (Inch)

Speed RPM

Feed IPR

Speed RPM

Feed IPR

1/4 3/8 1/2

6,100 - 12,200 4,000 - 8,100 3,000 - 6,100

0.0033 - 0.0067 0.0067 - 0.0133 0.0111 - 0.0222

15,300 - 39,700 10,100 - 26,500 7,600 - 19,900

0.0003 - 0.0007 0.0006 - 0.0009 0.0011 - 0.0014

Slotting

Work Material Cutting Speed

Honeycomb Structures & Aramid Fiber Reinforced Plastics

Carbon & Glass Fiber Reinforced Plastics

300-600 SFM

750-1,900 SFM

Depth of Cut

a a<1D

Drill Diameter (Inch)

Speed RPM

Feed IPR

Speed RPM

Feed IPR

1/4 3/8 1/2

4,600 - 9,200 4,000 - 8,000 3,000 - 6,100

0.0021 - 0.0043 0.0044 - 0.0089 0.0071 - 0.0143

11,500 - 29,000 7,600 - 19,400 5,700 - 14,500

0.0002 - 0.0005 0.0007 - 0.0011 0.0013 - 0.0017

1. The conditions listed above are based on approximately 1xDc thickness of part with rigid work holding. 2. Conventional cut is recommended at part side for good surface finish. 3. Milling speed can be increased by 20-50% with the use of appropriate cutting oil. 4. Please provide appropriate measures against dust (Such as vacuum dust collection).

5. Depending on the workpiece thickness and form as well as work holding, vibration may occur. When it occurs, please adjust RPM and feed rate. 6. Kevlar laminate machinability can vary greatly by fiber and resin. If hole quality is not achieved with the feed rates provided above, reducing the feed rates may produce better quality surfaces.

Feed Reduction

Material Thickness

Feed Reduction

≤0.25D

x80%

0.25D ~ 0.5D

x150%

0.5D ~ 1D

x120%

1D ~ 2D

x80%

2D ~ 3D

x50%

osgtool.com

1507

End Mill Technical

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