ToolingSolutionsProductCatalogVol1 2024 USA LR

HY-PRO ® CARB Performance Sub-Micrograin Carbide End Mills

List HP421BN, HP441BN

Profiling Milling (Fractional)

Hardness

<20 HRC

20-30 HRC

30-38 HRC

38-45 HRC

45-55 HRC

55-60 HRC

Hardened Steels Pre-hardened Steels Ti Alloys (Solution Treated and Aged)

Hardened Steels Pre-hardened Steels Stainless Steels Inconel Ni Based Alloys

Alloy Steels Tool Steels Ti Alloys (Annealed)

Work Material

Mild Steels Carbon Steels

Hardened Steels

Hardened Steels

Cast Iron

Cutting Speed

575 SFM

460 SFM

375 SFM

310 SFM

260 SFM

230 SFM

165 SFM

a a=0.1D a r=0.2D

a a=0.05D a r=0.1D

Depth of Cut

Speed RPM

Feed in/min

Speed RPM

Feed in/min

Speed RPM

Feed in/min

Speed RPM

Feed in/min

Speed RPM

Feed in/min

Speed RPM

Feed in/min

Speed RPM 10,000

Feed in/min

Mill Dia.

1/16

25,000 31.3 25,000 30.5 23,000 25.1 19,000 16.9 16,000 11.4 14,000 8.5

5.3 5.7 7.1 7.9 7.9 8.7 9.4 9.4 9.1 8.7 8.7 7.9 6.5

3/32

23,500 42.6 18,800 34.2 15,300 27.4 12,600 18.2 10,600 12.7

9,400 7,000 5,800 4,700 3,450 2,850 2,350 1,950 1,700 1,400 1,200

9.3

6,700 5,200 4,300 3,550 2,550 2,100 1,700 1,450 1,250 1,050

1/8

17,500 45.3 14,000 36.2 11,600 29.5

9,300 7,750 6,300 4,600 3,800 3,100 2,600 2,300 1,850 1,600 1,185

19.3 20.5 20.9 22.8 25.6 24.4 23.2 22.4 22.4 21.7 16.5

8,150 6,750 5,550 4,050 3,350 2,700 2,300 2,000 1,600 1,350 1,000

14.6 16.9 17.3 19.3 20.9 20.5 19.7 18.9 17.7 17.3 13.5

10.6 12.2 13.0 14.2 15.0 15.4 14.6 14.2 12.6 11.8

5/32 3/16

14,050 44.1 11,550 35.8

9,700 7,900 5,800 4,800 3,900 3,300 2,900 2,350 2,000 1,430

29.5 29.9 33.1 36.6 35.0 33.1 31.9 30.3 28.0 21.5

11,750 48.0

9,500 7,000 5,800 4,700 3,950 3,450 2,850 2,400 1,760

39.0 42.9 48.8 45.3 42.1 40.6 39.4 36.6 31.3

1/4

8,750 7,250 5,900 4,950 4,350 3,600 3,000 2,450

53.1 60.6 57.1 53.1 50.4 49.6 46.1 37.6

5/16

3/8

7/16

1/2 5/8 3/4

900 630

1

880

9.6

Increase feeds 40% to 50% for Series HP441BN.

Profiling Milling (Metric)

Hardness

<20 HRC

20-30 HRC

30-38 HRC

38-45 HRC

45-55 HRC

55-60 HRC

Hardened Steels Pre-hardened Steels Ti Alloys (Solution Treated and Aged)

Hardened Steels Pre-hardened Steels Stainless Steels Inconel Ni Based Alloys

Alloy Steels Tool Steels Ti Alloys (Annealed)

Work Material

Mild Steels Carbon Steels

Hardened Steels

Hardened Steels

Cast Iron

Cutting Speed

575 SFM

460 SFM

375 SFM

310 SFM

260 SFM

230 SFM

165 SFM

a a=0.1D a r=0.2D

a a=0.05D a r=0.1D

Depth of Cut

Speed RPM

Feed in/min

Speed RPM

Feed in/min

Speed RPM

Feed in/min

Speed RPM

Feed in/min

Speed RPM

Feed in/min

Speed RPM

Feed in/min

Speed RPM

Feed in/min

Mill Dia.

1 25,000 23.5 25,000 23.5 25,000 19.3 25,000 15.7 25,000 12.7 25,000 10.8 16,000 6.2 2 25,000 38.9 22,350 34.9 18,200 28.1 15,050 18.7 12,600 12.8 11,150 9.5 8,000 6.0 3 18,600 46.4 14,900 37.4 12,150 29.9 10,050 20.0 8,400 14.0 7,450 10.5 5,350 6.8 4 14,000 44.5 11,150 34.9 9,100 28.1 7,550 20.5 6,300 16.2 5,600 12.2 4,000 7.5 5 11,200 50.1 8,950 40.7 7,300 29.7 6,000 21.5 5,050 17.0 4,450 13.4 3,200 8.0 6 9,300 52.6 7,450 42.9 6,050 32.4 5,000 23.5 4,200 18.7 3,700 14.5 2,650 8.7 8 7,000 59.2 5,600 47.8 4,550 35.2 3,750 25.5 3,150 20.1 2,800 14.9 2,000 9.3 10 5,600 56.5 4,450 44.7 3,650 34.4 3,000 25.1 2,500 19.8 2,250 15.9 1,600 9.5 12 4,650 52.6 3,700 41.9 3,050 32.9 2,500 23.9 2,100 19.6 1,850 15.0 1,350 9.3 14 4,000 48.6 3,200 40.2 2,600 30.7 2,150 22.3 1,800 17.7 1,600 14.0 1,150 8.5 16 3,500 48.6 2,800 39.0 2,300 29.8 1,900 22.7 1,600 17.6 1,400 12.9 1,000 8.0 18 3,100 46.1 2,500 37.1 2,050 28.1 1,650 22.0 1,400 17.4 1,250 12.1 900 7.8 20 2,800 43.3 2,250 35.0 1,800 25.7 1,500 20.8 1,250 16.2 1,100 11.1 800 7.3 22 2,550 42.1 2,050 32.4 1,650 22.5 1,350 18.9 1,150 15.3 1,000 10.4 750 7.5 25 2,250 36.8 1,800 31.7 1,450 21.3 1,200 17.0 1,000 12.9 900 9.6 650 6.5 Increase feeds 40% to 50% for Series HP441BN.

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End Mill Technical

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