ToolingSolutionsProductCatalogVol1 2024 USA LR

Standard Milling List 3690 : Ball End, Regular Length, 2 Flute, Long Neck, Rib Processing (Continued) List 3790 : Ball End, Regular Length, 2 Flute, Long Neck, Rib Processing (Continued) WXL ® Premium Performance Carbide End Mills with OSG’s Proprietary WXL Coating

Hardness

<32 HRC

33-41 HRC

42-50 HRC

Cast Iron, Carbon Steel, Alloy Steel, Stainless Steel, Die Steel

Work Material Cutting Speed

Aluminum Copper Alloy

Prehardened & Hardened Steel

90-460 SFM

80-340 SFM

80-280 SFM

80-280 SFM

Depth of Cut

Mill Dia.

L1 (mm)

Speed RPM

Feed in/min

aa (in)

ar (in)

Speed RPM

Feed in/min

aa (in)

ar (in)

Speed RPM

Feed in/min

aa (in)

ar (in)

Speed RPM

Feed in/min

aa (in)

ar (in)

3 14 10,000 35.4 0.0079 0.0331 9,500 23.6 0.0059 0.0165 7,500 15.7 0.0059 0.0142 7,500 15.7 0.0059 0.0118 3 15 10,000 23.6 0.0079 0.0331 8,500 15.7 0.0059 0.0165 6,500 9.8 0.0059 0.0142 6,500 9.8 0.0059 0.0118 3 16 10,000 17.7 0.0079 0.0331 8,500 11.8 0.0059 0.0165 6,500 9.8 0.0059 0.0142 6,500 9.8 0.0059 0.0118 3 20 10,000 17.7 0.0079 0.0331 8,500 11.8 0.0059 0.0165 6,500 9.8 0.0059 0.0142 6,500 9.8 0.0059 0.0118 3 25 10,000 17.7 0.0079 0.0331 8,500 11.8 0.0059 0.0165 6,500 9.8 0.0059 0.0118 6,500 9.8 0.0035 0.0059 3 30 9,000 14.8 0.0079 0.0331 7,500 9.8 0.0059 0.0165 6,000 7.9 0.0059 0.0118 6,000 7.9 0.0035 0.0059 3 35 9,000 14.8 0.0079 0.0331 7,500 9.8 0.0059 0.0165 6,000 7.9 0.0059 0.0118 6,000 7.9 0.0035 0.0059 3 40 9,000 14.8 0.0079 0.0331 7,500 9.8 0.0059 0.0165 6,000 7.9 0.0059 0.0118 6,000 7.9 0.0035 0.0059 3.5 10 10,000 41.3 0.0157 0.0386 8,500 27.6 0.0059 0.0193 6,500 19.7 0.0059 0.0165 6,500 19.7 0.0059 0.0138 3.5 15 10,000 35.4 0.0157 0.0386 8,500 23.6 0.0059 0.0193 6,500 15.7 0.0059 0.0165 6,500 15.7 0.0059 0.0138 3.5 20 8,000 29.5 0.0157 0.0386 7,500 19.7 0.0059 0.0193 5,500 11.8 0.0059 0.0165 5,500 11.8 0.0059 0.0138 3.5 25 8,000 23.6 0.0157 0.0386 7,500 15.7 0.0059 0.0193 5,500 10.8 0.0059 0.0165 5,500 10.8 0.0059 0.0138 3.5 30 8,000 17.7 0.0157 0.0386 7,500 11.8 0.0059 0.0193 5,500 9.8 0.0059 0.0138 5,500 9.8 0.0039 0.0079 3.5 35 8,000 14.8 0.0157 0.0386 6,000 9.8 0.0059 0.0193 5,000 7.9 0.0059 0.0138 5,000 7.9 0.0039 0.0079 3.5 40 6,000 14.8 0.0118 0.0386 6,000 9.8 0.0059 0.0193 5,000 7.9 0.0059 0.0138 5,000 7.9 0.0039 0.0079 3.5 45 6,000 14.8 0.0118 0.0386 6,000 9.8 0.0059 0.0193 5,000 7.9 0.0059 0.0138 5,000 7.9 0.0039 0.0079 4 8 11,000 47.2 0.0197 0.0504 7,500 31.5 0.0079 0.0252 6,000 27.6 0.0079 0.0236 6,000 27.6 0.0079 0.0157 4 10 9,000 35.4 0.0197 0.0504 7,500 23.6 0.0079 0.0252 6,000 15.7 0.0079 0.0236 6,000 15.7 0.0079 0.0157 4 12 9,000 35.4 0.0197 0.0504 7,500 23.6 0.0079 0.0252 6,000 15.7 0.0079 0.0236 6,000 15.7 0.0079 0.0157 4 14 9,000 35.4 0.0197 0.0504 7,500 23.6 0.0079 0.0252 6,000 15.7 0.0079 0.0236 6,000 15.7 0.0079 0.0157 4 15 9,000 35.4 0.0197 0.0504 7,500 23.6 0.0079 0.0252 6,000 15.7 0.0079 0.0236 6,000 15.7 0.0079 0.0157 4 16 9,000 35.4 0.0197 0.0504 7,500 23.6 0.0079 0.0252 6,000 15.7 0.0079 0.0236 6,000 15.7 0.0079 0.0157 4 20 7,000 23.6 0.0197 0.0504 6,000 15.7 0.0079 0.0252 5,000 9.8 0.0079 0.0236 5,000 9.8 0.0079 0.0157 4 25 7,000 23.6 0.0197 0.0504 6,000 15.7 0.0079 0.0252 5,000 9.8 0.0079 0.0236 5,000 9.8 0.0079 0.0157 4 30 7,000 23.6 0.0157 0.0504 6,000 15.7 0.0079 0.0252 5,000 9.8 0.0079 0.0220 5,000 9.8 0.0047 0.0079 4 35 7,000 23.6 0.0157 0.0504 6,000 15.7 0.0079 0.0252 5,000 9.8 0.0079 0.0220 5,000 9.8 0.0047 0.0079 4 40 5,000 14.8 0.0138 0.0504 5,000 9.8 0.0079 0.0252 4,000 7.9 0.0079 0.0220 4,000 7.9 0.0047 0.0079 4 45 5,000 14.8 0.0138 0.0504 5,000 9.8 0.0079 0.0252 4,000 7.9 0.0079 0.0220 4,000 7.9 0.0047 0.0079 4 50 5,000 14.8 0.0138 0.0504 5,000 9.8 0.0079 0.0252 4,000 7.9 0.0079 0.0220 4,000 7.9 0.0047 0.0079 5 10 9,000 53.1 0.0236 0.0709 6,500 35.4 0.0098 0.0354 5,000 29.5 0.0098 0.0276 5,000 29.5 0.0098 0.0197 5 15 9,000 53.1 0.0236 0.0709 6,500 35.4 0.0098 0.0354 5,000 29.5 0.0098 0.0276 5,000 29.5 0.0098 0.0197 5 20 7,000 29.5 0.0236 0.0709 6,500 19.7 0.0098 0.0354 5,000 15.7 0.0098 0.0276 5,000 15.7 0.0098 0.0197 5 25 6,000 29.5 0.0236 0.0709 5,000 19.7 0.0098 0.0354 4,000 9.8 0.0098 0.0276 4,000 9.8 0.0098 0.0197 5 30 6,000 29.5 0.0236 0.0709 5,000 19.7 0.0098 0.0354 4,000 9.8 0.0098 0.0276 4,000 9.8 0.0098 0.0197 5 35 6,000 29.5 0.0236 0.0709 5,000 19.7 0.0098 0.0354 4,000 9.8 0.0098 0.0276 4,000 9.8 0.0098 0.0197 5 40 5,000 23.6 0.0157 0.0709 4,000 15.7 0.0098 0.0354 4,000 7.9 0.0098 0.0236 4,000 7.9 0.0079 0.0098 5 45 5,000 23.6 0.0157 0.0709 4,000 15.7 0.0098 0.0354 4,000 7.9 0.0098 0.0236 4,000 7.9 0.0079 0.0098 5 50 5,000 17.7 0.0157 0.0709 4,000 11.8 0.0098 0.0354 4,000 7.9 0.0098 0.0236 4,000 7.9 0.0079 0.0098 6 10 7,000 59.1 0.0295 0.0945 5,500 39.4 0.0118 0.0472 4,500 31.5 0.0118 0.0378 4,500 31.5 0.0118 0.0236 6 20 7,000 47.2 0.0295 0.0945 5,500 31.5 0.0118 0.0472 4,500 23.6 0.0118 0.0378 4,500 23.6 0.0118 0.0236 6 25 6,000 35.4 0.0295 0.0945 5,500 23.6 0.0118 0.0472 4,500 15.7 0.0118 0.0378 4,500 15.7 0.0118 0.0236 6 30 5,000 23.6 0.0295 0.0945 4,000 15.7 0.0118 0.0472 4,000 11.8 0.0118 0.0378 4,000 11.8 0.0118 0.0236 6 35 5,000 23.6 0.0295 0.0945 4,000 15.7 0.0118 0.0472 4,000 11.8 0.0118 0.0378 4,000 11.8 0.0118 0.0236 6 40 5,000 23.6 0.0236 0.0945 4,000 15.7 0.0118 0.0472 4,000 11.8 0.0118 0.0378 4,000 11.8 0.0118 0.0236 6 45 5,000 23.6 0.0236 0.0945 4,000 15.7 0.0118 0.0472 4,000 11.8 0.0118 0.0378 4,000 11.8 0.0118 0.0236 6 50 5,000 23.6 0.0236 0.0945 4,000 15.7 0.0118 0.0472 4,000 11.8 0.0118 0.0378 4,000 11.81 0.0118 0.0118 1. Use a rigid and precise machine and holder. 2. When chattering occurs, reduce the speed and feed simultaneously. 3. Use a suitable cutting fluid with high smoke retardant.

osgtool.com

1480

End Mill Technical

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