ToolingSolutionsProductCatalogVol1 2024 USA LR

WXL ® Premium Performance Carbide End Mills with OSG’s Proprietary WXL Coating

Standard Milling Hardness

<32 HRC

33-41 HRC

42-50 HRC

Cast Iron, Carbon Steel, Alloy Steel, Stainless Steel, Die Steel

Work Material Cutting Speed

Aluminum Copper Alloy

Prehardened & Hardened Steel

90-460 SFM

80-340 SFM

80-280 SFM

80-280 SFM

Depth of Cut

Mill Dia.

L1 (mm)

Speed RPM

Feed in/min

aa (in)

ar (in)

Speed RPM

Feed in/min

aa (in)

ar (in)

Speed RPM

Feed in/min

aa (in)

ar (in)

Speed RPM

Feed in/min

aa (in)

ar (in)

1.2 16 16,000 11.8 0.0035 0.0071 14,000 7.9 0.0024 0.0035 11,000 5.9 0.0024 0.0028 11,000 5.9 0.0004 0.0012 1.2 18 16,000 11.8 0.0035 0.0071 14,000 7.9 0.0024 0.0035 11,000 5.9 0.0024 0.0028 11,000 5.9 0.0004 0.0012 1.2 20 16,000 11.8 0.0035 0.0071 14,000 7.9 0.0024 0.0035 11,000 5.9 0.0024 0.0028 11,000 5.9 0.0004 0.0012 1.2 24 16,000 11.8 0.0035 0.0071 14,000 7.9 0.0024 0.0035 11,000 5.9 0.0024 0.0028 11,000 5.9 0.0004 0.0012 1.4 8 18,000 17.7 0.0039 0.0110 15,500 11.8 0.0028 0.0055 12,000 9.8 0.0028 0.0039 12,000 9.8 0.0028 0.0028 1.4 12 18,000 17.7 0.0039 0.0079 15,500 11.8 0.0028 0.0039 12,000 9.8 0.0028 0.0031 12,000 9.8 0.0028 0.0028 1.4 16 13,000 11.8 0.0035 0.0071 12,000 7.9 0.0024 0.0035 9,000 5.9 0.0016 0.0028 9,000 5.9 0.0004 0.0012 1.5 3 20,000 35.4 0.0047 0.0118 15,000 23.6 0.0031 0.0059 12,000 19.7 0.0031 0.0047 12,000 11.8 0.0031 0.0039 1.5 4 20,000 35.4 0.0047 0.0118 15,000 23.6 0.0031 0.0059 12,000 19.7 0.0031 0.0047 12,000 11.8 0.0031 0.0039 1.5 6 18,000 29.5 0.0047 0.0118 15,000 19.7 0.0031 0.0059 12,000 13.8 0.0031 0.0047 12,000 11.8 0.0031 0.0039 1.5 8 17,000 17.7 0.0047 0.0118 15,000 11.8 0.0031 0.0059 12,000 9.8 0.0031 0.0047 12,000 9.8 0.0031 0.0039 1.5 10 17,000 17.7 0.0047 0.0118 15,000 11.8 0.0031 0.0059 12,000 9.8 0.0031 0.0047 12,000 9.8 0.0031 0.0039 1.5 12 17,000 17.7 0.0047 0.0094 15,000 11.8 0.0031 0.0047 12,000 9.8 0.0031 0.0035 12,000 9.8 0.0020 0.0024 1.5 14 17,000 17.7 0.0047 0.0094 15,000 11.8 0.0031 0.0047 12,000 9.8 0.0031 0.0035 12,000 9.8 0.0020 0.0024 1.5 16 13,000 11.8 0.0035 0.0071 12,000 7.9 0.0024 0.0039 9,500 5.9 0.0024 0.0028 9,500 5.9 0.0004 0.0012 1.5 18 13,000 11.8 0.0035 0.0071 12,000 7.9 0.0024 0.0039 9,500 5.9 0.0024 0.0028 9,500 5.9 0.0004 0.0012 1.5 20 13,000 11.8 0.0035 0.0071 12,000 7.9 0.0024 0.0039 9,500 5.9 0.0024 0.0028 9,500 5.9 0.0004 0.0012 1.5 22 13,000 11.8 0.0035 0.0071 12,000 7.9 0.0024 0.0039 9,500 5.9 0.0024 0.0028 9,500 5.9 0.0004 0.0012 1.5 30 13,000 11.8 0.0035 0.0071 12,000 7.9 0.0024 0.0039 9,500 5.9 0.0024 0.0028 9,500 5.9 0.0004 0.0012 1.6 4 20,000 35.4 0.0047 0.0126 14,000 23.6 0.0031 0.0063 11,000 19.7 0.0031 0.0051 11,000 13.8 0.0031 0.0039 1.6 8 16,500 17.7 0.0047 0.0126 14,000 11.8 0.0031 0.0063 11,000 9.8 0.0031 0.0051 11,000 9.8 0.0031 0.0039 1.6 12 16,500 17.7 0.0047 0.0094 14,000 11.8 0.0031 0.0047 11,000 9.8 0.0031 0.0031 11,000 9.8 0.0020 0.0020 1.6 16 11,500 11.8 0.0047 0.0094 11,000 7.9 0.0031 0.0047 9,000 5.9 0.0031 0.0031 9,000 5.9 0.0020 0.0020 1.6 20 11,500 11.8 0.0035 0.0079 11,000 7.9 0.0024 0.0047 9,000 5.9 0.0024 0.0030 9,000 5.9 0.0006 0.0012 1.8 8 16,500 23.6 0.0051 0.0142 14,000 15.7 0.0035 0.0071 11,000 11.8 0.0035 0.0063 11,000 11.8 0.0035 0.0047 1.8 12 16,500 23.6 0.0051 0.0142 14,000 15.7 0.0035 0.0071 11,000 11.8 0.0035 0.0063 11,000 11.8 0.0035 0.0047 1.8 16 16,500 23.6 0.0051 0.0106 14,000 15.7 0.0035 0.0055 11,000 11.8 0.0035 0.0047 11,000 11.8 0.0020 0.0024 1.8 20 11,000 11.8 0.0039 0.0087 11,000 7.9 0.0024 0.0051 8,000 7.9 0.0024 0.0031 8,000 7.9 0.0008 0.0012 2 3 16,500 53.1 0.0059 0.0220 16,500 35.4 0.0039 0.0110 13,500 31.5 0.0039 0.0110 13,500 27.6 0.0039 0.0079 2 4 16,500 41.3 0.0059 0.0220 16,500 27.6 0.0039 0.0110 13,500 19.7 0.0039 0.0110 13,500 19.7 0.0039 0.0079 2 6 16,500 41.3 0.0059 0.0220 16,500 27.6 0.0039 0.0110 13,500 19.7 0.0039 0.0110 13,500 19.7 0.0039 0.0079 2 8 16,500 41.3 0.0059 0.0220 16,500 27.6 0.0039 0.0110 13,500 19.7 0.0039 0.0110 13,500 19.7 0.0039 0.0079 2 10 14,000 29.5 0.0059 0.0220 13,000 19.7 0.0039 0.0110 10,000 11.8 0.0039 0.0110 10,000 11.8 0.0039 0.0079 2 12 14,000 29.5 0.0059 0.0220 13,000 19.7 0.0039 0.0110 10,000 11.8 0.0039 0.0110 10,000 11.8 0.0039 0.0079 2 14 14,000 29.5 0.0059 0.0220 13,000 19.7 0.0039 0.0110 10,000 11.8 0.0039 0.0110 10,000 11.8 0.0039 0.0079 2 16 14,000 29.5 0.0059 0.0165 13,000 19.7 0.0039 0.0083 10,000 11.8 0.0039 0.0071 10,000 11.8 0.0024 0.0039 2 18 14,000 29.5 0.0059 0.0165 13,000 19.7 0.0039 0.0083 10,000 11.8 0.0039 0.0071 10,000 11.8 0.0024 0.0039 2 20 11,000 14.8 0.0059 0.0165 10,000 9.8 0.0039 0.0083 8,000 7.9 0.0039 0.0071 8,000 7.9 0.0024 0.0039 2 22 11,000 14.8 0.0059 0.0165 10,000 9.8 0.0039 0.0083 8,000 7.9 0.0039 0.0071 8,000 7.9 0.0024 0.0039 2 25 11,000 14.8 0.0059 0.0165 10,000 9.8 0.0039 0.0083 8,000 7.9 0.0039 0.0071 8,000 7.9 0.0024 0.0039 2 30 11,000 14.8 0.0059 0.0165 10,000 9.8 0.0039 0.0083 8,000 7.9 0.0039 0.0071 8,000 7.9 0.0024 0.0039 2 35 10,000 14.8 0.0059 0.0165 10,000 9.8 0.0039 0.0083 8,000 7.9 0.0039 0.0071 8,000 7.9 0.0024 0.0039 2 40 10,000 11.8 0.0059 0.0165 10,000 7.9 0.0039 0.0083 8,000 6.3 0.0039 0.0071 8,000 6.3 0.0024 0.0039 2.5 6 16,000 41.3 0.0071 0.0276 12,000 27.6 0.0047 0.0138 10,000 23.6 0.0047 0.0118 10,000 23.6 0.0039 0.0098 2.5 10 14,000 41.3 0.0071 0.0276 12,000 27.6 0.0047 0.0138 10,000 23.6 0.0047 0.0118 10,000 23.6 0.0039 0.0098 2.5 15 14,000 23.6 0.0071 0.0276 10,000 15.7 0.0047 0.0138 8,500 11.8 0.0047 0.0118 8,500 11.8 0.0039 0.0098 2.5 20 12,000 23.6 0.0071 0.0220 10,000 15.7 0.0047 0.0110 8,500 11.8 0.0047 0.0079 8,500 11.8 0.0031 0.0059 2.5 25 12,000 17.7 0.0071 0.0220 8,000 11.8 0.0047 0.0110 6,500 9.8 0.0047 0.0079 6,500 9.8 0.0031 0.0059 2.5 30 12,000 14.8 0.0071 0.0220 8,000 9.8 0.0047 0.0110 6,500 7.9 0.0047 0.0079 6,500 7.9 0.0031 0.0059 2.5 35 12,000 14.8 0.0071 0.0220 8,000 9.8 0.0047 0.0110 6,500 7.9 0.0047 0.0079 6,500 7.9 0.0031 0.0059 3 6 15,000 47.2 0.0079 0.0331 9,500 31.5 0.0059 0.0165 7,500 23.6 0.0059 0.0165 7,500 23.6 0.0059 0.0118 3 8 12,000 35.4 0.0079 0.0331 9,500 23.6 0.0059 0.0165 7,500 15.7 0.0059 0.0142 7,500 15.7 0.0059 0.0118 3 10 12,000 35.4 0.0079 0.0331 9,500 23.6 0.0059 0.0165 7,500 15.7 0.0059 0.0142 7,500 15.7 0.0059 0.0118 3 12 10,000 35.4 0.0079 0.0331 9,500 23.6 0.0059 0.0165 7,500 15.7 0.0059 0.0142 7,500 15.7 0.0059 0.0118 1. Use a rigid and precise machine and holder. 2. When chattering occurs, reduce the speed and feed simultaneously. 3. Use a suitable cutting fluid with high smoke retardant.

osgtool.com

1479

End Mill Technical

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