ToolingSolutionsProductCatalogVol1 2024 USA LR

WXL ® Premium Performance Carbide End Mills with OSG’s Proprietary WXL Coating

Standard Milling List 3690 : Ball End, Regular Length, 2 Flute, Long Neck, Rib Processing (Continued) List 3790 : Ball End, Regular Length, 2 Flute, Long Neck, Rib Processing (Continued) Hardness – <32 HRC 33-41 HRC 42-50 HRC

Cast Iron, Carbon Steel, Alloy Steel, Stainless Steel, Die Steel

Work Material Cutting Speed

Aluminum Copper Alloy

Prehardened & Hardened Steel

90-460 SFM

80-340 SFM

80-280 SFM

80-280 SFM

Depth of Cut

Mill Dia.

L1 (mm)

Speed RPM

Feed in/min

aa (in)

ar (in)

Speed RPM

Feed in/min

aa (in)

ar (in)

Speed RPM

Feed in/min

aa (in)

ar (in)

Speed RPM

Feed in/min

aa (in)

ar (in)

0.5 8 21,000 11.8 0.0008 0.0012 15,000 7.9 0.0004 0.0006 15,000 5.9 0.0004 0.0004 15,000 5.9 0.0002 0.0004 0.5 9 18,000 5.9 0.0008 0.0008 15,000 3.9 0.0004 0.0004 15,000 3.1 0.0002 0.0004 15,000 3.1 0.0002 0.0002 0.5 10 18,000 5.9 0.0004 0.0004 15,000 3.9 0.0002 0.0002 15,000 3.1 0.0002 0.0002 15,000 3.1 0.0001 0.0002 0.6 1 25,000 27.7 0.0018 0.0047 25,000 18.5 0.0012 0.0024 25,000 15.4 0.0012 0.0020 25,000 15.4 0.0012 0.0012 0.6 1.5 25,000 27.7 0.0018 0.0047 25,000 18.5 0.0012 0.0024 25,000 15.4 0.0012 0.0020 25,000 15.4 0.0012 0.0012 0.6 2 25,000 20.8 0.0018 0.0047 25,000 13.8 0.0012 0.0024 25,000 9.2 0.0012 0.0020 25,000 9.2 0.0012 0.0012 0.6 2.5 25,000 22.1 0.0018 0.0047 25,000 13.8 0.0012 0.0024 25,000 9.2 0.0012 0.0020 25,000 9.2 0.0012 0.0012 0.6 3 25,000 12.3 0.0018 0.0047 25,000 9.8 0.0012 0.0024 24,000 7.9 0.0012 0.0020 24,000 7.9 0.0012 0.0012 0.6 3.5 25,000 12.3 0.0018 0.0047 25,000 9.8 0.0012 0.0024 24,000 7.9 0.0012 0.0016 24,000 7.9 0.0012 0.0012 0.6 4 25,000 12.3 0.0018 0.0047 25,000 9.8 0.0012 0.0024 24,000 7.9 0.0012 0.0016 24,000 7.9 0.0012 0.0012 0.6 4.5 25,000 12.3 0.0018 0.0047 25,000 9.8 0.0012 0.0024 24,000 7.9 0.0012 0.0016 24,000 7.9 0.0012 0.0012 0.6 5 25,000 12.3 0.0018 0.0047 25,000 9.8 0.0012 0.0024 24,000 7.9 0.0012 0.0016 24,000 7.9 0.0008 0.0008 0.6 5.5 25,000 11.8 0.0018 0.0047 20,000 7.9 0.0012 0.0024 20,000 7.9 0.0012 0.0016 20,000 7.9 0.0008 0.0008 0.6 6 25,000 8.9 0.0018 0.0047 20,000 5.9 0.0012 0.0024 20,000 5.9 0.0012 0.0016 20,000 5.9 0.0008 0.0008 0.6 6.5 25,000 8.9 0.0018 0.0047 20,000 5.9 0.0012 0.0024 20,000 5.9 0.0012 0.0016 20,000 5.9 0.0008 0.0008 0.6 7 25,000 8.9 0.0018 0.0047 20,000 5.9 0.0012 0.0024 20,000 5.9 0.0012 0.0016 20,000 5.9 0.0008 0.0008 0.6 7.5 25,000 8.9 0.0018 0.0047 20,000 5.9 0.0012 0.0024 20,000 5.9 0.0012 0.0016 20,000 5.9 0.0008 0.0008 0.6 8 25,000 8.9 0.0018 0.0047 20,000 5.9 0.0012 0.0024 20,000 5.9 0.0012 0.0016 20,000 5.9 0.0008 0.0008 0.6 8.5 22,000 8.9 0.0018 0.0047 20,000 5.9 0.0012 0.0024 20,000 5.9 0.0008 0.0016 20,000 5.9 0.0004 0.0004 0.6 9 22,000 8.9 0.0012 0.0039 20,000 5.9 0.0008 0.0020 20,000 5.9 0.0008 0.0016 20,000 5.9 0.0004 0.0004 0.6 9.5 22,000 8.9 0.0012 0.0039 17,000 5.9 0.0008 0.0020 17,000 5.9 0.0008 0.0016 17,000 5.9 0.0004 0.0004 0.6 10 20,000 5.9 0.0010 0.0020 17,000 3.9 0.0006 0.0010 17,000 3.9 0.0006 0.0008 17,000 3.9 0.0002 0.0002 0.6 11 20,000 5.9 0.0010 0.0020 17,000 3.9 0.0006 0.0010 17,000 3.9 0.0004 0.0008 17,000 3.9 0.0002 0.0002 0.6 12 20,000 4.7 0.0010 0.0020 17,000 3.1 0.0006 0.0010 17,000 3.1 0.0004 0.0005 17,000 3.1 0.0002 0.0002 0.8 2 25,000 24.6 0.0024 0.0063 23,000 17.7 0.0016 0.0031 21,000 11.8 0.0016 0.0024 21,000 11.8 0.0016 0.0016 0.8 3 25,000 24.6 0.0024 0.0063 23,000 17.7 0.0016 0.0031 21,000 11.8 0.0016 0.0024 21,000 11.8 0.0016 0.0016 0.8 4 25,000 24.6 0.0024 0.0063 23,000 17.7 0.0016 0.0031 21,000 11.8 0.0016 0.0024 21,000 11.8 0.0016 0.0016 0.8 5 24,000 14.8 0.0024 0.0047 21,000 9.8 0.0016 0.0024 19,000 7.9 0.0016 0.0020 19,000 7.9 0.0008 0.0010 0.8 6 24,000 14.8 0.0024 0.0047 21,000 9.8 0.0016 0.0024 19,000 7.9 0.0016 0.0020 19,000 7.9 0.0008 0.0010 0.8 7 24,000 14.8 0.0024 0.0047 21,000 9.8 0.0016 0.0024 19,000 7.9 0.0016 0.0020 19,000 7.9 0.0008 0.0010 0.8 8 22,000 8.9 0.0024 0.0047 19,000 5.9 0.0016 0.0024 17,000 5.9 0.0016 0.0020 17,000 5.9 0.0008 0.0010 0.8 9 22,000 8.9 0.0024 0.0047 19,000 5.9 0.0016 0.0024 17,000 5.9 0.0016 0.0020 17,000 5.9 0.0008 0.0010 0.8 10 22,000 8.9 0.0024 0.0047 19,000 5.9 0.0016 0.0024 17,000 5.9 0.0016 0.0020 17,000 5.9 0.0008 0.0010 0.8 12 20,000 8.9 0.0024 0.0047 19,000 5.9 0.0016 0.0024 17,000 5.9 0.0016 0.0020 17,000 5.9 0.0008 0.0010 1 2.5 25,000 31.6 0.0030 0.0079 25,000 23.6 0.0020 0.0039 21,000 15.7 0.0020 0.0031 21,000 15.7 0.0020 0.0020 1 3 25,000 26.4 0.0030 0.0079 25,000 19.7 0.0020 0.0039 21,000 11.8 0.0020 0.0031 21,000 11.8 0.0020 0.0020 1 4 25,000 26.4 0.0030 0.0079 25,000 19.7 0.0020 0.0039 21,000 11.8 0.0020 0.0031 21,000 11.8 0.0020 0.0020 1 5 21,000 17.7 0.0030 0.0079 19,000 11.8 0.0020 0.0039 16,000 7.9 0.0020 0.0031 16,000 7.9 0.0020 0.0020 1 6 21,000 17.7 0.0030 0.0079 19,000 11.8 0.0020 0.0039 16,000 7.9 0.0020 0.0031 16,000 7.9 0.0020 0.0020 1 7 21,000 17.7 0.0030 0.0059 19,000 11.8 0.0020 0.0030 16,000 7.9 0.0020 0.0024 16,000 7.9 0.0012 0.0012 1 8 21,000 17.7 0.0030 0.0059 19,000 11.8 0.0020 0.0030 16,000 7.9 0.0020 0.0024 16,000 7.9 0.0012 0.0012 1 9 21,000 17.7 0.0030 0.0059 19,000 11.8 0.0020 0.0030 16,000 7.9 0.0020 0.0024 16,000 7.9 0.0012 0.0012 1 10 18,000 11.8 0.0024 0.0047 17,000 7.9 0.0012 0.0020 14,000 5.9 0.0012 0.0016 14,000 5.9 0.0004 0.0006 1 12 18,000 11.8 0.0024 0.0047 17,000 7.9 0.0012 0.0020 14,000 5.9 0.0012 0.0016 14,000 5.9 0.0004 0.0006 1 14 18,000 11.8 0.0024 0.0047 17,000 7.9 0.0012 0.0020 14,000 5.9 0.0012 0.0016 14,000 5.9 0.0004 0.0006 1 16 16,000 11.8 0.0024 0.0047 13,000 7.9 0.0012 0.0020 10,000 5.9 0.0012 0.0016 10,000 5.9 0.0004 0.0006 1 18 16,000 11.8 0.0024 0.0047 13,000 7.9 0.0012 0.0020 10,000 5.9 0.0012 0.0016 10,000 5.9 0.0004 0.0006 1 20 16,000 11.8 0.0024 0.0047 13,000 7.9 0.0012 0.0020 10,000 5.9 0.0012 0.0016 10,000 5.9 0.0004 0.0006 1 22 16,000 8.9 0.0020 0.0020 13,000 5.9 0.0008 0.0010 10,000 3.9 0.0008 0.0008 10,000 3.9 0.0002 0.0002 1.2 4 20,000 29.5 0.0035 0.0094 17,000 19.7 0.0024 0.0047 14,000 11.8 0.0024 0.0039 14,000 11.8 0.0024 0.0024 1.2 6 20,000 17.7 0.0035 0.0094 17,000 11.8 0.0024 0.0047 14,000 7.9 0.0024 0.0039 14,000 7.9 0.0024 0.0024 1.2 8 20,000 17.7 0.0035 0.0094 17,000 11.8 0.0024 0.0047 14,000 7.9 0.0024 0.0039 14,000 7.9 0.0024 0.0024 1.2 10 20,000 17.7 0.0035 0.0071 17,000 11.8 0.0024 0.0035 14,000 7.9 0.0024 0.0028 14,000 7.9 0.0012 0.0012 1.2 12 16,000 11.8 0.0035 0.0071 14,000 7.9 0.0024 0.0035 11,000 5.9 0.0024 0.0028 11,000 5.9 0.0012 0.0012 1.2 14 16,000 11.8 0.0035 0.0071 14,000 7.9 0.0024 0.0035 11,000 5.9 0.0024 0.0028 11,000 5.9 0.0004 0.0012 1. Use a rigid and precise machine and holder. 2. When chattering occurs, reduce the speed and feed simultaneously. 3. Use a suitable cutting fluid with high smoke retardant.

osgtool.com

1478

End Mill Technical

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