WXL ® Premium Performance Carbide End Mills with OSG’s Proprietary WXL Coating
List 3690 : Ball End, Regular Length, 2 Flute, Long Neck, Rib Processing List 3790 : Ball End, Regular Length, 2 Flute, Long Neck, Rib Processing
Standard Milling
Hardness
–
<32 HRC
33-41 HRC
42-50 HRC
Cast Iron, Carbon Steel, Alloy Steel, Stainless Steel, Die Steel
Work Material Cutting Speed
Aluminum Copper Alloy
Prehardened & Hardened Steel
90-460 SFM
80-340 SFM
80-280 SFM
80-280 SFM
Depth of Cut
Mill Dia.
L1 (mm)
Speed RPM
Feed in/min
aa (in)
ar (in)
Speed RPM
Feed in/min
aa (in)
ar (in)
Speed RPM
Feed in/min
aa (in)
ar (in)
Speed RPM
Feed in/min
aa (in)
ar (in)
0.1 0.3 25,000 4.6 0.0002 0.0002 25,000 2.3 0.0002 0.0002 25,000 1.5 0.0002 0.0002 25,000 1.1 0.0002 0.0002 0.1 0.5 25,000 3.7 0.0002 0.0002 25,000 1.8 0.0002 0.0002 25,000 1.2 0.0002 0.0002 25,000 0.8 0.0002 0.0002 0.2 0.3 25,000 9.2 0.0008 0.0008 25,000 6.2 0.0004 0.0004 25,000 6.2 0.0004 0.0004 25,000 6.2 0.0002 0.0002 0.2 0.5 25,000 9.2 0.0008 0.0008 25,000 6.2 0.0004 0.0004 25,000 6.2 0.0004 0.0004 25,000 6.2 0.0002 0.0002 0.2 0.75 25,000 9.2 0.0008 0.0008 25,000 6.2 0.0004 0.0004 25,000 6.2 0.0004 0.0004 25,000 3.1 0.0002 0.0002 0.2 1 25,000 4.6 0.0008 0.0008 25,000 3.1 0.0004 0.0004 25,000 3.1 0.0004 0.0004 25,000 2.5 0.0002 0.0002 0.2 1.25 25,000 4.6 0.0008 0.0008 25,000 3.1 0.0004 0.0004 25,000 3.1 0.0004 0.0004 25,000 2.5 0.0002 0.0002 0.2 1.5 25,000 4.6 0.0008 0.0008 25,000 3.1 0.0004 0.0004 25,000 3.1 0.0004 0.0004 25,000 2.5 0.0002 0.0002 0.2 1.75 25,000 4.6 0.0008 0.0008 25,000 3.1 0.0004 0.0004 25,000 3.1 0.0004 0.0004 25,000 2.5 0.0002 0.0002 0.2 2 25,000 4.6 0.0004 0.0004 25,000 3.1 0.0002 0.0002 25,000 3.1 0.0002 0.0002 25,000 2.5 0.0002 0.0002 0.2 2.5 25,000 2.3 0.0004 0.0004 25,000 1.5 0.0002 0.0002 25,000 1.5 0.0002 0.0002 25,000 1.2 0.0001 0.0002 0.2 3 25,000 2.3 0.0004 0.0004 25,000 1.5 0.0002 0.0002 25,000 1.5 0.0002 0.0002 25,000 1.2 0.0001 0.0002 0.3 0.5 25,000 18.5 0.0008 0.0012 25,000 12.3 0.0004 0.0006 25,000 9.2 0.0004 0.0006 25,000 9.2 0.0002 0.0002 0.3 0.6 25,000 18.5 0.0008 0.0012 25,000 12.3 0.0004 0.0006 25,000 9.2 0.0004 0.0006 25,000 9.2 0.0002 0.0002 0.3 0.75 25,000 18.5 0.0008 0.0012 25,000 12.3 0.0004 0.0006 25,000 9.2 0.0004 0.0006 25,000 9.2 0.0002 0.0002 0.3 1 25,000 13.8 0.0008 0.0012 25,000 9.2 0.0004 0.0006 25,000 6.2 0.0004 0.0006 25,000 6.2 0.0002 0.0002 0.3 1.25 25,000 13.8 0.0008 0.0012 25,000 9.2 0.0004 0.0006 25,000 6.2 0.0004 0.0006 25,000 6.2 0.0002 0.0002 0.3 1.5 25,000 13.8 0.0008 0.0012 25,000 9.2 0.0004 0.0006 25,000 6.2 0.0004 0.0006 25,000 6.2 0.0002 0.0002 0.3 1.75 25,000 13.8 0.0008 0.0012 25,000 9.2 0.0004 0.0006 25,000 6.2 0.0004 0.0006 25,000 6.2 0.0002 0.0002 0.3 2 25,000 13.8 0.0008 0.0012 25,000 9.2 0.0004 0.0006 25,000 6.2 0.0004 0.0006 25,000 6.2 0.0002 0.0002 0.3 2.25 25,000 13.8 0.0008 0.0008 25,000 9.2 0.0004 0.0004 25,000 6.2 0.0004 0.0004 25,000 6.2 0.0004 0.0004 0.3 2.5 25,000 13.8 0.0008 0.0008 25,000 9.2 0.0004 0.0004 25,000 6.2 0.0004 0.0004 25,000 6.2 0.0004 0.0004 0.3 2.75 25,000 13.8 0.0008 0.0008 25,000 9.2 0.0004 0.0004 25,000 6.2 0.0004 0.0004 25,000 6.2 0.0004 0.0004 0.3 3 25,000 13.8 0.0008 0.0008 25,000 9.2 0.0004 0.0004 25,000 6.2 0.0004 0.0004 25,000 6.2 0.0002 0.0004 0.3 3.5 25,000 8.3 0.0008 0.0008 25,000 5.5 0.0004 0.0004 25,000 3.7 0.0004 0.0004 25,000 3.7 0.0002 0.0004 0.3 4 25,000 8.3 0.0008 0.0008 25,000 5.5 0.0004 0.0004 25,000 3.7 0.0004 0.0004 25,000 3.7 0.0002 0.0002 0.3 4.5 25,000 8.3 0.0008 0.0008 25,000 5.5 0.0004 0.0004 25,000 3.7 0.0004 0.0004 25,000 3.7 0.0001 0.0002 0.3 5 25,000 4.6 0.0004 0.0008 25,000 3.1 0.0002 0.0004 25,000 2.2 0.0002 0.0004 25,000 2.2 0.0001 0.0002 0.4 0.5 25,000 23.1 0.0010 0.0020 25,000 15.4 0.0006 0.0010 25,000 12.3 0.0006 0.0008 25,000 12.3 0.0004 0.0004 0.4 0.75 25,000 23.1 0.0010 0.0020 25,000 15.4 0.0006 0.0010 25,000 12.3 0.0006 0.0008 25,000 12.3 0.0004 0.0004 0.4 1 25,000 18.5 0.0010 0.0020 25,000 12.3 0.0006 0.0010 25,000 9.2 0.0006 0.0008 25,000 9.2 0.0004 0.0004 0.4 1.5 25,000 18.5 0.0010 0.0020 25,000 12.3 0.0006 0.0010 25,000 9.2 0.0006 0.0008 25,000 9.2 0.0004 0.0004 0.4 2 25,000 16.4 0.0010 0.0020 25,000 10.9 0.0006 0.0010 25,000 7.3 0.0006 0.0008 25,000 7.3 0.0004 0.0004 0.4 2.5 25,000 16.4 0.0010 0.0020 25,000 10.9 0.0006 0.0010 25,000 7.3 0.0006 0.0008 25,000 7.3 0.0004 0.0004 0.4 3 25,000 16.4 0.0010 0.0020 25,000 10.9 0.0006 0.0010 25,000 7.3 0.0006 0.0008 25,000 7.3 0.0004 0.0004 0.4 3.5 25,000 16.4 0.0010 0.0020 25,000 10.9 0.0006 0.0010 25,000 7.3 0.0006 0.0008 25,000 7.3 0.0004 0.0004 0.4 4 25,000 16.4 0.0004 0.0012 25,000 10.9 0.0002 0.0006 25,000 7.3 0.0002 0.0005 25,000 7.3 0.0002 0.0004 0.4 4.5 24,000 11.8 0.0004 0.0012 25,000 7.3 0.0002 0.0006 25,000 3.6 0.0002 0.0005 25,000 3.6 0.0002 0.0004 0.4 5 24,000 11.8 0.0004 0.0012 25,000 7.3 0.0002 0.0006 25,000 3.6 0.0002 0.0005 25,000 3.6 0.0002 0.0004 0.4 5.5 21,000 11.8 0.0004 0.0008 25,000 7.3 0.0002 0.0004 25,000 3.6 0.0002 0.0003 25,000 3.6 0.0002 0.0002 0.4 6 21,000 5.9 0.0004 0.0006 25,000 3.6 0.0002 0.0003 25,000 2.9 0.0002 0.0002 25,000 2.9 0.0001 0.0002 0.5 1 25,000 23.1 0.0016 0.0020 25,000 15.4 0.0008 0.0010 25,000 12.3 0.0008 0.0008 25,000 12.3 0.0004 0.0004 0.5 1.5 25,000 23.1 0.0016 0.0020 25,000 15.4 0.0008 0.0010 25,000 12.3 0.0008 0.0008 25,000 12.3 0.0004 0.0004 0.5 2 25,000 18.5 0.0016 0.0020 25,000 12.3 0.0008 0.0010 25,000 9.2 0.0008 0.0008 25,000 9.2 0.0004 0.0004 0.5 2.5 25,000 16.4 0.0016 0.0020 25,000 10.9 0.0008 0.0010 25,000 7.3 0.0008 0.0008 25,000 7.3 0.0004 0.0004 0.5 3 25,000 16.4 0.0016 0.0020 25,000 10.9 0.0008 0.0010 25,000 7.3 0.0008 0.0008 25,000 7.3 0.0004 0.0004 0.5 3.5 25,000 16.4 0.0016 0.0020 25,000 10.9 0.0008 0.0010 25,000 7.3 0.0008 0.0008 25,000 7.3 0.0004 0.0004 0.5 4 25,000 16.4 0.0016 0.0020 25,000 10.9 0.0008 0.0010 25,000 7.3 0.0008 0.0008 25,000 7.3 0.0004 0.0004 0.5 4.5 21,000 11.8 0.0016 0.0020 20,000 7.9 0.0008 0.0010 20,000 7.9 0.0008 0.0008 20,000 7.9 0.0004 0.0004 0.5 5 21,000 11.8 0.0016 0.0020 20,000 7.9 0.0008 0.0010 20,000 5.9 0.0008 0.0008 20,000 5.9 0.0004 0.0004 0.5 5.5 21,000 11.8 0.0008 0.0012 20,000 7.9 0.0004 0.0006 20,000 5.9 0.0004 0.0004 20,000 5.9 0.0004 0.0004 0.5 6 21,000 11.8 0.0008 0.0012 20,000 7.9 0.0004 0.0006 20,000 5.9 0.0004 0.0004 20,000 5.9 0.0004 0.0004 0.5 7 21,000 11.8 0.0008 0.0012 20,000 7.9 0.0004 0.0006 20,000 5.9 0.0004 0.0004 20,000 5.9 0.0004 0.0004 1. Use a rigid and precise machine and holder. 2. When chattering occurs, reduce the speed and feed simultaneously. 3. Use a suitable cutting fluid with high smoke retardant.
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1477
End Mill Technical
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