ToolingSolutionsProductCatalogVol1 2024 USA LR

WXL ® Premium Performance Carbide End Mills with OSG’s Proprietary WXL Coating

List 3710 - EXOCARB® WXL®: Ball End, Regular Length, 2 Flute

Standard Milling

Hardness

<32 HRC

33-41 HRC

42-50 HRC

Cast Iron, Carbon Steel, Alloy Steels, Stainless, Die Steels

Copper Copper Alloy

Hardened Steels Pre-hardened Steels, P20, H13, S7, A2

Work Material

Cutting Speed

388 SFM

324 SFM

263 SFM

233 SFM

a a=0.05D a r=0.10D

a a=0.03D a r=0.10D

a a=0.02D a r=0.05D

Depth of Cut

Speed RPM 25,000 25,000 25,000 25,000 25,000 25,000 18,830 12,550

Feed in/min

Speed RPM 25,000 25,000 25,000 25,000 25,000 25,000 15,720 10,480

Feed in/min

Speed RPM 25,000 25,000 25,000 25,000 25,000 25,000 12,760

Feed in/min

Speed RPM 25,000 25,000 25,000 25,000 25,000 22,610 11,310

Feed in/min

Mill Diameter

0.1 0.2 0.4 0.6 0.8 1.0 2.0 3.0 4.0 6.0 8.0

5.0

5.0

5.0

5.0

10.0 20.0 30.0 40.0 45.0 60.3 67.8 73.4 67.8 63.1 57.3 56.5 42.3 33.8

10.0 20.0 30.0 40.0 45.0 50.3 56.6 61.3 56.6 52.7 47.7 47.2 35.5 28.3

10.0 20.0 30.0 40.0 45.0 40.8 46.0 49.8 45.9 42.7 38.8 38.3 28.8 23.0

10.0 15.0 21.0 27.5 31.7 29.4 33.2 40.7 33.2 31.7 28.0 29.3 22.0 17.6

8,510 6,380 4,250 3,190 2,550 2,130 1,600 1,280

7,540 5,650 3,770 2,830 2,260 1,880 1,410 1,130

9,410 6,280 4,710 3,770 3,140 2,350 1,880

7,860 5,240 3,930 3,140 2,620 1,970 1,570

10.0 12.0 16.0 20.0

1. Use a rigid and precise machine and holder. 2. When chattering occurs, reduce the speed and feed simultaneously. 3. Use a suitable cutting fluid with high smoke retardant.

High Speed Light Milling

Hardness

<32 HRC

33-41 HRC

42-50 HRC

Cast Iron, Carbon Steel, Alloy Steels, Stainless, Die Steels

Copper Copper Alloy

Hardened Steels Pre-hardened Steels, P20, H13, S7, A2

Work Material

Cutting Speed

659 SFM

713 SFM

651 SFM

561 SFM

a a=0.02D a r=0.05D

a a=0.02D a r=0.05D

a a=0.01D a r=0.05D

Depth of Cut

Speed RPM 25,000 25,000 21,320 15,990 10,660

Feed in/min

Speed RPM 25,000 25,000 23,060 17,300 11,530

Feed in/min

Speed RPM 25,000 25,000 21,060 15,790 10,530

Feed in/min

Speed RPM 25,000 25,000 18,150 13,610

Feed in/min

Mill Diameter

1.0 2.0 3.0 4.0 6.0 8.0

45.0 80.0

45.0 80.0

45.0 80.0

35.0 65.0 79.9 98.0 79.8 76.3 67.6 70.8 53.0 42.4

115.1 124.7 115.1 107.2

124.5 134.9 124.5 115.9 105.2 103.9

113.7 123.2 113.7 105.9

9,070 6,810 5,450 4,540 3,400 2,720

8,000 6,400 5,330 4,000 3,200

8,650 6,920 5,770 4,330 3,460

7,900 6,320 5,270 3,950 3,160

10.0 12.0 16.0 20.0

97.3 95.9 72.0 57.6

96.1 94.9 71.1 56.9

77.9 62.3

1. The indicated speeds and feeds are for high speed light milling for use with high speed/high precision machining centers. 2. Do not use flammable fluids because tools with considerable wear can cause sparks. 3. We recommend using air blow. When using cutting fluids, use a high quality fluid with high smoke retardant.

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End Mill Technical

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