WXL ® Premium Performance Carbide End Mills with OSG’s Proprietary WXL Coating
List 3610 - EXOCARB® WXL®: Ball End, Regular Length, 2 Flute
Standard Milling
Hardness
–
<32 HRC
33-41 HRC
42-50 HRC
Cast Iron, Carbon Steel, Alloy Steels, Stainless, Die Steels
Aluminum Copper Alloy
Hardened Steels Pre-hardened Steels, P20, H13, S7, A2
Work Material
Cutting Speed
388 SFM
324 SFM
263 SFM
233 SFM
Dia a r D<1/16 0.05D 0.2D 1/16≤D≤1/2 0.10D 0.2D a a
a a=0.1D a r=0.2D
a a=0.05D a r=0.10D
Depth of Cut
Speed RPM 25,000 23,715 15,810 11,857
Feed in/min
Speed RPM 25,000 19,803 13,202
Feed in/min
Speed RPM 32,149 16,075 10,716
Feed in/min
Speed RPM 28,482 14,241
Feed in/min
Mill Dia.
1/32 1/16 3/32
35.0 61.7 60.1 56.9 57.7 58.5 54.5 56.9 55.3 51.6
35.0 51.5 50.2 47.5 48.2 48.8 45.5 47.5 46.2 43.1
35.0 41.8 40.7 38.6 39.1 39.7 37.0 38.6 37.5 35.0
30.0 34.2 34.2 31.3 32.3 33.2 32.0 32.5 28.5 30.6
9,494 7,120 5,696 4,747 3,560 2,848 2,373 1,780
1/8
9,901 7,921 6,601 4,951 3,961 3,300 2,475
8,037 6,430 5,358 4,019 3,215 2,679 2,009
5/32 3/16
9,486 7,905 5,929 4,743 3,952 2,964
1/4
5/16
3/8 1/2
1. Use a rigid and precise machine and holder. 2. When chattering occurs, reduce the speed and feed simultaneously. 3. Use a suitable cutting fluid with high smoke retardant.
High Speed Light Milling
Hardness
–
<32 HRC
33-41 HRC
42-50 HRC
Copper Copper Alloy
Cast Iron, Carbon Steel, Alloy Steels, Stainless, Die Steels
Hardened Steels Pre-hardened Steels, P20, H13, S7, A2
Work Material
Cutting Speed
659 SFM
713 SFM
651 SFM
561 SFM
Dia a r D≤3/16 0.02D 0.05D 1/4≤D≤3/8 0.05D 0.10D D=1/2 0.40D 0.20D a a
a a=0.02D a r=0.05D
a a=0.02D a r=0.05D
Depth of Cut
Speed RPM 25,000 25,000 25,000 20,139 16,111 13,426 10,070
Feed in/min
Speed RPM 25,000 25,000 25,000 21,789 17,431 14,526 10,895
Feed in/min
Speed RPM 25,000 25,000 25,000 19,895 15,916 13,263
Feed in/min
Speed RPM 25,000 25,000 22,859 17,144 13,715 11,429
Feed in/min
Mill Diameter
1/32 1/16 3/32
35.0 65.0 95.0 96.7 98.0 99.4 92.6 96.7 94.0 87.6
35.0 65.0 95.0
35.0 65.0 95.0 95.5 96.8 98.1 91.5 95.5 92.8 86.5
30.0 60.0 82.3 75.4 77.7 80.0 77.1 78.2 68.6 73.7
1/8
104.6 106.0 107.5 100.2 104.6 101.7
5/32 3/16
1/4
9,947 7,958 6,632 4,974
8,572 6,858 5,715 4,286
5/16
8,056 6,713 5,035
8,716 7,263 5,447
3/8 1/2
94.8
1. The indicated speeds and feeds are for high speed light milling for use with high speed/high precision machining centers. 2. Do not use flammable fluids because tools with considerable wear can cause sparks. 3. We recommend using air blow. When using cutting fluids, use a high quality fluid with high smoke retardant.
osgtool.com
1475
End Mill Technical
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