ToolingSolutionsProductCatalogVol1 2024 USA LR

List 9510 - EXOPRO® PHX : Deep Feed, Ball Nose (Continued) List 9590 - EXOPRO® PHX : 3 Flute, Long Neck, Ball Nose (Continued) List 9581 - EXOPRO® PHX : Pencil-Neck, Deep-Feed, Ball Nose (Continued) PHX Phoenix Deep Feed Ball Nose End Mill

Side Milling

Hardness

<38 HRC

38-53 HRC

<53 HRC

<55 HRC

Work Material

Hardened and Pre-hardened Steels

Cutting Speed

60-400 SFM

60-310 SFM

105-250 SFM

62-410 SFM

Recom’d Cutting Angle

R (mm)

Speed (RPM)

Feed (in/min)

Speed (RPM)

Feed (in/min)

Speed (RPM)

Feed (in/min)

Speed (RPM)

Feed (in/min)

Clearance (in)

L/D

DOC (in) Aa Ar

24 0.5° 6,400 74.8 0.0169 0.0472 4,000 47.2 0.0118 0.0394 4,000 35.4 0.0118 0.0039 6,500 57.1 0.0071 0.0063 0.0039 30 0.5° 5,100 59.1 0.0134 0.0472 4,000 45.3 0.0118 0.0394 4,000 35.4 0.0098 0.0039 5,100 76.8 0.0071 0.0063 0.0039 36 0.5° 4,200 49.2 0.0150 0.0472 4,000 43.3 0.0118 0.0394 4,000 29.5 0.0079 0.0028 4,200 62.2 0.0071 0.0063 0.0028 42 0.5° 3,700 41.3 0.0079 0.0354 3,700 39.4 0.0079 0.0394 3,700 19.7 0.0059 0.0020 3,700 55.1 0.0071 0.0063 0.0028 48 0.5° 3,600 29.5 0.0059 0.0354 2,600 27.6 0.0059 0.0315 2,600 15.7 0.0039 0.0012 2,600 38.6 0.0071 0.0063 0.0020 54 0.5° 2,100 24.8 0.0039 0.0315 2,100 23.6 0.0039 0.0315 2,100 9.4 0.0020 0.0012 2,100 31.5 0.0071 0.0063 0.0020 66 0.5° 1,900 21.7 0.0031 0.0276 1,900 19.7 0.0031 0.0276 - - - - 1,900 27.6 0.0071 0.0063 0.0012 80 0.5° 1,700 17.7 0.0031 0.0236 1,700 15.7 0.0031 0.0236 - - - - 1,700 25.6 0.0071 0.0063 0.0012 30 0.5° 4,800 90.6 0.0177 0.0591 3,000 49.6 0.0118 0.0591 3,000 41.3 0.0118 0.0059 4,800 94.5 0.0094 0.0083 0.0039 40 0.5° 3,800 70.9 0.0150 0.0512 3,000 47.2 0.0118 0.0512 3,000 41.3 0.0118 0.0039 3,800 74.8 0.0094 0.0083 0.0039 48 0.5° 3,200 59.1 0.0110 0.0472 3,000 43.3 0.0098 0.0472 3,000 35.4 0.0098 0.0039 3,200 63.0 0.0094 0.0083 0.0028 56 0.5° 2,700 51.2 0.0079 0.0433 2,700 39.4 0.0079 0.0433 2,700 31.5 0.0079 0.0028 2,700 53.1 0.0094 0.0083 0.0028 64 0.5° 1,900 35.4 0.0079 0.0394 1,900 27.6 0.0067 0.0394 1,900 19.7 0.0067 0.0028 1,900 37.4 0.0094 0.0083 0.0020 80 0.5° 1,500 27.6 0.0059 0.0315 1,500 21.7 0.0055 0.0315 - - - - 1,500 29.5 0.0094 0.0083 0.0012 100 0.5° 1,200 23.6 0.0059 0.0315 1,200 15.7 0.0039 0.0315 - - - - 1,200 23.6 0.0094 0.0083 0.0012 120 0.5° 1,000 19.7 0.0039 0.0276 1,000 13.8 0.0028 0.0276 - - - - 1,000 19.7 0.0094 0.0083 0.0012 0.5° 3,800 90.6 0.0256 0.0709 2,400 39.4 0.0157 0.0630 2,400 33.5 0.0157 0.0059 3,800 94.5 0.0118 0.0106 0.0039 50 0.5° 3,100 74.8 0.0217 0.0709 2,400 39.4 0.0118 0.0630 2,400 33.5 0.0118 0.0059 3,100 76.8 0.0118 0.0106 0.0039 60 0.5° 2,500 59.1 0.0181 0.0630 2,400 39.4 0.0118 0.0591 2,400 33.5 0.0118 0.0039 2,500 61.0 0.0118 0.0106 0.0039 70 0.5° 2,200 51.2 0.0134 0.0630 2,200 35.4 0.0118 0.0591 2,200 31.5 0.0118 0.0039 2,200 53.1 0.0118 0.0106 0.0028 80 0.5° 1,500 31.5 0.0094 0.0630 1,500 23.6 0.0079 0.0591 1,500 23.6 0.0079 0.0028 1,500 37.4 0.0118 0.0106 0.0028 100 0.5° 1,200 23.6 0.0059 0.0591 1,200 19.7 0.0047 0.0591 1,200 19.7 0.0047 0.0028 1,200 29.5 0.0118 0.0106 0.0020 120 0.5° 1,050 19.7 0.0039 0.0512 1,000 15.7 0.0039 0.0512 - - - - 1,050 25.6 0.0118 0.0106 0.0020 140 0.5° 850 15.7 0.0028 0.0512 800 13.8 0.0028 0.0512 - - - - 850 19.7 0.0118 0.0106 0.0012 160 0.5° 700 12.6 0.0028 0.0394 700 11.8 0.0028 0.0394 - - - - 700 17.7 0.0118 0.0106 0.0012 35 45 0.5° 3,200 66.9 0.0315 0.0787 2,000 31.5 0.0315 0.0709 2,000 31.5 0.0236 0.0059 3,200 94.5 0.0142 0.0126 0.0059 60 0.5° 2,500 51.2 0.0256 0.0787 2,000 31.5 0.0256 0.0709 2,000 31.5 0.0197 0.0059 2,500 74.8 0.0142 0.0126 0.0059 70 0.5° 2,100 43.3 0.0224 0.0787 2,000 31.5 0.0224 0.0709 2,000 31.5 0.0197 0.0039 2,100 63.0 0.0142 0.0126 0.0039 85 0.5° 1,800 37.4 0.0165 0.0709 1,500 23.6 0.0165 0.0669 1,500 23.6 0.0157 0.0039 1,800 53.1 0.0142 0.0126 0.0039 100 0.5° 1,300 27.2 0.0118 0.0709 1,200 19.7 0.0118 0.0669 1,200 19.7 0.0118 0.0039 1,300 38.6 0.0142 0.0126 0.0039 120 0.5° 1,000 20.9 0.0098 0.0591 1,000 16.5 0.0098 0.0591 - - - - 1,000 29.5 0.0142 0.0126 0.0020 140 0.5° 900 18.5 0.0079 0.0591 900 15.0 0.0079 0.0591 - - - - 900 26.8 0.0142 0.0126 0.0020 160 0.5° 700 14.6 0.0059 0.0512 700 11.8 0.0059 0.0512 - - - - 700 20.9 0.0142 0.0126 0.0020 0.5° 2,400 63.0 0.0394 0.0866 1,500 23.6 0.0394 0.0709 1,500 23.6 0.0315 0.0059 2,400 94.5 0.0189 0.0157 0.0079 80 0.5° 1,900 49.2 0.0354 0.0866 1,500 23.6 0.0354 0.0709 1,500 23.6 0.0315 0.0059 1,900 74.8 0.0189 0.0157 0.0059 90 0.5° 1,600 41.3 0.0295 0.0866 1,500 23.6 0.0295 0.0709 1,500 23.6 0.0276 0.0039 1,600 63.0 0.0189 0.0157 0.0039 105 0.5° 1,400 35.4 0.0217 0.0787 1,400 22.4 0.0217 0.0669 1,400 22.4 0.0197 0.0028 1,400 55.1 0.0189 0.0157 0.0028 120 0.5° 1,000 25.6 0.0157 0.0787 1,000 16.5 0.0157 0.0669 1,000 16.5 0.0157 0.0020 1,000 39.4 0.0189 0.0157 0.0020 55

3.0

4.0

5.0

6.0

8.0

10.0 0.5° 1,900 59.1 0.0472 0.1417 1,200 19.7 0.0472 0.0709 1,200 19.7 0.0315 0.0059 1,900 94.5 0.0236 0.0197 0.0079 90 0.5° 1,500 47.2 0.0433 0.1417 1,200 19.7 0.0433 0.0709 1,200 19.7 0.0315 0.0059 1,500 74.8 0.0236 0.0197 0.0059 110 0.5° 1,300 39.4 0.0354 0.1378 1,200 19.7 0.0354 0.0709 1,200 19.7 0.0315 0.0039 1,300 63.0 0.0236 0.0197 0.0039 130 0.5° 1,100 33.5 0.0276 0.1339 1,100 17.7 0.0276 0.0709 1,100 17.7 0.0276 0.0039 1,100 55.1 0.0236 0.0197 0.0028 150 0.5° 760 23.6 0.0197 0.1299 760 12.6 0.0197 0.0709 760 12.6 0.0197 0.0028 760 37.4 0.0236 0.0197 0.0020 1. The above mentioned conditions according to projection lengths are intended as general guidelines for reference only. Adjustments should be made based on actual milling conditions. 2. For 0.5R - 2.5R, the machining conditions are based on chucking the tool up to the base of the neck. 3. Highly rigid machines and tool holders should be used. 4. Tool vibrations should be kept at a minimum level for maximum accuracy. 5. In the case of linear machining, do not use the Ar value, instead refer to the Aa value. 70 6. More stable high-feed machining in the corners can be attained by setting an R insertion or decelleration on the CAM or machine side. 7. When cutting load fluctuates (in the corners, etc.) or when high-precision is required, be sure to control the rotational speed. 8. When cutting at greater than the recommended cutting angle, reduce the feed.

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1474

End Mill Technical