PHX Phoenix Deep Feed Ball Nose End Mill
List 9510 - EXOPRO® PHX : Deep Feed, Ball Nose List 9590 - EXOPRO® PHX : 3 Flute, Long Neck, Ball Nose List 9581 - EXOPRO® PHX : Pencil-Neck, Deep-Feed, Ball Nose Side Milling
Hardness
<38 HRC
38-53 HRC
<53 HRC
<55 HRC
Work Material
Hardened and Pre-hardened Steels
Cutting Speed
60-400 SFM
60-310 SFM
105-250 SFM
62-410 SFM
Recom’d Cutting Angle
R (mm)
Speed (RPM)
Feed (in/min)
Speed (RPM)
Feed (in/min)
Speed (RPM)
Feed (in/min)
Speed (RPM)
Feed (in/min)
Clearance (in)
L/D
DOC (in) Aa Ar
DOC (in) Aa Ar
DOC (in) Aa Ar
DOC (in) Aa Ar
6 0.3° 18,000 39.4 0.0020 0.0063 18,000 35.4 0.0020 0.0063 18,000 11.0 0.0003 0.0012 18,000 47.2 0.0012 0.0012 0.0020 10 0.3° 16,000 31.5 0.0016 0.0063 16,000 31.5 0.0016 0.0063 16,000 4.7 0.0001 0.0118 16,000 39.4 0.0012 0.0012 0.0012 15 0.3° 8,000 16.5 0.0012 0.0063 8,000 16.5 0.0012 0.0063 - - - - 8,000 19.7 0.0012 0.0012 0.0012 20 0.3° 6,000 11.8 0.0008 0.0047 6,000 11.8 0.0008 0.0047 - - - - 6,000 15.0 0.0012 0.0012 0.0012 25 0.3° 6,000 5.1 0.0008 0.0031 6,000 5.1 0.0008 0.0031 - - - - 6,000 13.8 0.0012 0.0012 0.0012 30 0.3° 6,000 3.5 0.0004 0.0020 6,000 3.5 0.0004 0.0020 - - - - 6,000 9.8 0.0012 0.0012 0.0012 6 0.3° 18,000 59.1 0.0039 0.0118 16,000 51.2 0.0039 0.0118 16,000 25.6 0.0028 0.0059 18,000 43.3 0.0016 0.0016 0.0020 10 0.3° 15,000 43.3 0.0024 0.0098 15,000 37.4 0.0024 0.0098 15,000 12.6 0.0004 0.0039 15,000 35.4 0.0016 0.0016 0.0012 16 0.3° 7,500 9.1 0.0008 0.0079 7,500 7.9 0.0008 0.0079 7,500 11.8 0.0003 0.0020 7,500 17.7 0.0016 0.0016 0.0012 0.3° 18,000 63.0 0.0079 0.0236 15,000 55.1 0.0079 0.0157 12,000 23.6 0.0059 0.0059 15,000 708.7 0.0024 0.0020 0.0039 10 0.3° 12,000 49.2 0.0055 0.0157 12,000 43.3 0.0055 0.0157 12,000 23.6 0.0039 0.0020 12,000 59.1 0.0024 0.0020 0.0028 15 0.3° 7,800 32.3 0.0055 0.0157 7,800 30.7 0.0055 0.0157 7,800 17.7 0.0028 0.0020 7,800 38.6 0.0024 0.0020 0.0028 20 0.3° 6,200 25.6 0.0051 0.0157 6,200 23.6 0.0051 0.0118 6,200 13.4 0.0020 0.0020 6,200 23.6 0.0024 0.0020 0.0020 25 0.3° 4,700 19.7 0.0047 0.0118 4,700 19.7 0.0047 0.0118 - - - - 4,700 17.7 0.0024 0.0020 0.0020 30 0.3° 3,500 15.7 0.0039 0.0118 3,500 15.7 0.0039 0.0118 - - - - 3,500 17.7 0.0024 0.0020 0.0020 35 0.3° 3,500 15.7 0.0028 0.0118 3,500 15.7 0.0028 0.0118 - - - - 3,500 17.7 0.0024 0.0020 0.0012 40 0.3° 3,500 11.8 0.0028 0.0098 3,500 11.8 0.0028 0.0098 - - - - 3,500 17.7 0.0024 0.0020 0.0012 45 0.3° 3,500 7.9 0.0028 0.0079 3,500 7.9 0.0028 0.0079 - - - - 3,500 17.7 0.0024 0.0020 0.0012 50 0.3° 3,500 5.9 0.0024 0.0039 3,500 5.9 0.0024 0.0039 - - - - 3,500 17.7 0.0024 0.0020 0.0012 60 0.3° 3,500 5.9 0.0020 0.0039 3,500 5.9 0.0020 0.0039 - - - - 3,500 17.7 0.0024 0.0020 0.0012 6 10 0.3° 12,000 74.8 0.0083 0.0197 8,000 47.2 0.0083 0.0197 8,000 27.6 0.0051 0.0039 11,000 80.7 0.0035 0.0031 0.0039 15 0.3° 10,000 61.0 0.0079 0.0197 8,000 47.2 0.0079 0.0197 8,000 21.7 0.0039 0.0039 10,000 74.8 0.0035 0.0031 0.0028 20 0.3° 7,500 45.3 0.0075 0.0197 7,200 43.3 0.0075 0.0197 7,200 18.9 0.0024 0.0028 7,500 55.1 0.0035 0.0031 0.0028 25 0.3° 4,800 29.5 0.0075 0.0197 4,600 27.6 0.0075 0.0197 4,600 12.6 0.0016 0.0020 4,800 35.4 0.0035 0.0031 0.0020 30 0.3° 4,000 24.8 0.0063 0.0157 3,400 19.7 0.0063 0.0157 3,400 9.4 0.0008 0.0012 3,800 28.3 0.0035 0.0031 0.0012 40 0.3° 2,800 17.3 0.0051 0.0157 2,600 15.7 0.0051 0.0157 - - - - 2,600 19.7 0.0035 0.0031 0.0012 50 0.3° 2,200 13.8 0.0039 0.0157 2,200 11.8 0.0039 0.0157 - - - - 2,200 15.7 0.0035 0.0031 0.0012 60 0.3° 2,200 13.8 0.0028 0.0157 2,200 11.8 0.0028 0.0157 - - - - 2,200 15.7 0.0035 0.0031 0.0012 0.5° 9,600 78.7 0.0118 0.0236 6,000 49.2 0.0118 0.0236 6,000 31.5 0.0059 0.0039 9,500 94.5 0.0047 0.0039 0.0039 15 0.5° 9,300 74.8 0.0106 0.0236 6,000 47.2 0.0106 0.0236 6,000 31.5 0.0047 0.0039 9,000 88.6 0.0047 0.0039 0.0039 20 0.5° 7,600 61.0 0.0098 0.0236 6,000 45.3 0.0098 0.0236 6,000 27.6 0.0039 0.0028 8,200 80.7 0.0047 0.0039 0.0039 25 0.5° 6,100 49.2 0.0091 0.0236 5,500 43.3 0.0091 0.0236 5,500 17.7 0.0020 0.0028 5,500 53.1 0.0047 0.0039 0.0028 30 0.5° 5,000 41.3 0.0079 0.0236 4,500 31.5 0.0079 0.0236 4,500 13.8 0.0012 0.0020 4,500 43.3 0.0047 0.0039 0.0028 35 0.5° 3,600 29.5 0.0063 0.0197 3,600 25.6 0.0063 0.0197 3,600 11.0 0.0004 0.0012 3,600 35.4 0.0047 0.0039 0.0020 40 0.5° 3,000 24.8 0.0047 0.0197 3,000 21.7 0.0047 0.0197 3,000 5.9 0.0003 0.0004 3,000 29.5 0.0047 0.0039 0.0020 45 0.5° 2,700 21.7 0.0039 0.0157 2,700 19.7 0.0039 0.0157 - - - - 2,700 26.8 0.0047 0.0039 0.0012 50 0.5° 2,500 20.5 0.0039 0.0157 2,500 17.7 0.0039 0.0157 - - - - 2,500 24.8 0.0047 0.0039 0.0012 60 0.5° 2,100 16.9 0.0031 0.0157 2,100 15.7 0.0031 0.0157 - - - - 2,100 20.9 0.0047 0.0039 0.0012 10
0.5
0.75
1.0
1.5
2.0
2.5 0.5° 7,700 74.8 0.0138 0.0315 4,800 43.3 0.0138 0.0315 4,800 35.4 0.0079 0.0039 7,700 94.5 0.0059 0.0472 0.0039 15 0.5° 7,700 74.8 0.0118 0.0315 4,800 39.4 0.0118 0.0315 4,800 33.5 0.0063 0.0039 6,100 74.8 0.0059 0.0472 0.0039 20 0.5° 7,700 70.9 0.0118 0.0315 4,800 37.4 0.0118 0.0315 4,800 27.6 0.0047 0.0028 6,100 74.8 0.0059 0.0472 0.0039 25 0.5° 5,100 51.2 0.0098 0.0315 4,800 35.4 0.0098 0.0315 4,800 25.6 0.0024 0.0020 5,100 63.0 0.0059 0.0472 0.0028 30 0.5° 5,100 47.2 0.0079 0.0236 4,800 33.5 0.0079 0.0236 4,800 19.7 0.0012 0.0020 5,100 63.0 0.0059 0.0472 0.0028 35 0.5° 4,400 43.3 0.0055 0.0236 4,400 29.5 0.0055 0.0236 4,400 15.7 0.0006 0.0012 4,400 53.1 0.0059 0.0472 0.0020 40 0.5° 3,100 29.5 0.0039 0.0236 3,100 25.6 0.0039 0.0236 3,100 10.2 0.0003 0.0012 3,100 37.4 0.0059 0.0472 0.0020 1. The above mentioned conditions according to projection lengths are intended as general guidelines for reference only. Adjustments should be made based on actual milling conditions. 2. For 0.5R - 2.5R, the machining conditions are based on chucking the tool up to the base of the neck. 3. Highly rigid machines and tool holders should be used. 4. Tool vibrations should be kept at a minimum level for maximum accuracy. 5. In the case of linear machining, do not use the Ar value, instead refer to the Aa value. 10 6. More stable high-feed machining in the corners can be attained by setting an R insertion or decelleration on the CAM or machine side. 7. When cutting load fluctuates (in the corners, etc.) or when high-precision is required, be sure to control the rotational speed. 8. When cutting at greater than the recommended cutting angle, reduce the feed.
osgtool.com
1473
End Mill Technical
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