ToolingSolutionsProductCatalogVol1 2024 USA LR

A Brand AE-BM-H Advanced Performance Carbide End Mills with DUROREY Coating List 8430, 8530: 4 Flute, Regular Length, Ball End

Finishing - High Speed Contouring

Hardness

Up to 45 HRC

45-55 HRC

55-62 HRC

62-66 HRC

66-70 HRC

Tool Steels Hardened Steels Alloy Steels

Work Material Cutting Speed

Hardened Steels

825 - 1125 SFM

750 - 1050 SFM

700 - 950 SFM

575 - 775 SFM

425 - 625 SFM

a a=0.02D a r=0.05D

Depth of Cut

Mill Dia.

Speed RPM 25,000 25,000 25,000 24,250 20,350 19,400 16,150 15,300 12,200 12,150 10,800 10,300

Feed in/min

Speed RPM 25,000 24,600 23,250 22,300 18,750 17,850 14,900 14,050 11,250 11,150

Feed in/min

Speed RPM 25,000 22,300 21,100 20,150 16,900 16,100 13,400 12,700 10,150 10,050

Feed in/min

Speed RPM 25,000 18,100 17,100 16,500 13,850 13,200 11,000 10,400

Feed in/min

Speed RPM 20,400 13,600 12,850 12,150 10,200

Feed in/min

Inch

mm

– –

2 3 – 4 – 5 6 – – 8 –

157 197 197 229 240 244 254 241 238 230 231 211 199 188

98

79

79 86 86

64 64 64 77 88 92 89 84 83 76 79 77 79 75

136 128 158 166 183 188 177 176 176 178 164 158 148

105 106 127 146 152 148 140 139 127 125 123 120 114

1/8

104 120 125 121 115 114 104 105 102

3/16

– –

9,700 8,100 7,650 6,100 6,050 5,700 5,450 5,000 4,750

1/4

5/16

8,300 8,250 7,550 7,200 6,250 5,900

3/8

9,950 9,450 8,350 7,850

9,050 8,650 7,600 7,200

– –

10 12

9,050 8,550

99 93

1/2

1. Use a rigid and precise machine and holder. 2. We suggest using air blow or MQL (mist). 3. The above parameters are applicable to an overhang of 4xD maximum. When the overhang is longer, please reduce feed, speed, and cutting depth. 4. The above parameters are standard starting values for contouring and side milling operations. If vibration or chatter occurs due to machine or part setup, please adjust the speed, feed, and depth of cut accordingly. 5. If contouring includes corners of radius less than 1.5 times the tool diameter, reduce speed and feed to 50-80% of above and reduce Ar to 20-60% of above. 6. When the part incline angle (β) is more than 15°, reduce the speed to 40-60% of above parameters, the feed to 30-50% of above parameters, and Aa to 30-60% of above parameters. 7. If the cutting depth is small it is possible to increase the speed and feed above the recommended parameters. β

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1470

End Mill Technical

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