ToolingSolutionsProductCatalogVol1 2024 USA LR

A Brand AE-BM-H Advanced Performance Carbide End Mills with DUROREY Coating

List 8430, 8530: 4 Flute, Regular Length, Ball End

Roughing - High Speed Contouring

Hardness

Up to 45 HRC

45-55 HRC

55-62 HRC

62-66 HRC

66-70 HRC

Tool Steels Hardened Steels Alloy Steels

Work Material Cutting Speed

Hardened Steels

750 - 1000 SFM

675 - 900 SFM

600 - 800 SFM

525 - 725 SFM

350 - 525 SFM

a a=0.05D a r=0.1D

a a=0.1D a r=0.2D

a a=0.08D a r=0.2D

Depth of Cut

Mill Dia.

Speed RPM 25,000 24,900 23,550 20,600 17,300 16,500 13,750 13,000 10,400 10,300

Feed in/min

Speed RPM 25,000 22,000 20,800 18,200 15,300 14,550 12,150 11,450

Feed in/min

Speed RPM 25,000 19,100 18,050 16,000 13,450 12,800 10,650 10,100

Feed in/min

Speed RPM 25,000 17,150 16,200 14,300 12,000 11,450

Feed in/min

Speed RPM 17,000 11,300 10,700

Feed in/min

Inch

mm

– –

2 3 – 4 – 5 6 – – 8 –

157 196 186 195 204 208 217 205 203 195 196 179 179 169

98

98

79 81 77 90 94

54 53 51 60 63 72 71 67 66 68 76 70 66 62

121 115 129 136 149 153 144 145 145 150 139 138 130

105

1/8

99

113 119 131 134 127 126 126 131 121 121 114

9,600 8,050 7,650 6,400 6,050 4,850 4,800 4,700 4,450 4,200 3,950

3/16

– –

108 105

9,550 9,000 7,200 7,150 6,700 6,400 5,800 5,500

1/4

99 99

5/16

9,300 9,200 8,400 8,000 7,300 6,900

8,050 8,000 7,350 7,000 6,400 6,050

101 108 101

3/8

9,150 8,750 8,100 7,650

– –

10 12

91 87

1/2

1. Use a rigid and precise machine and holder. 2. We suggest using air blow or MQL (mist). 3. The above parameters are applicable to an overhang of 4xD maximum. When the overhang is longer, please reduce feed, speed, and cutting depth. 4. The above parameters are standard starting values for contouring and side milling operations. If vibration or chatter occurs due to machine or part setup, please adjust the speed, feed, and depth of cut accordingly. 5. If contouring includes corners of radius less than 1.5 times the tool diameter, reduce speed and feed to 50-80% of above and reduce Ar to 20-60% of above. 6. When the part incline angle (β) is more than 15°, reduce the speed to 40-60% of above parameters, the feed to 30-50% of above parameters, and Aa to 30-60% of above parameters. 7. If the cutting depth is small it is possible to increase the speed and feed above the recommended parameters. β

osgtool.com

1469

End Mill Technical

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