ToolingSolutionsProductCatalogVol1 2024 USA LR

A Brand AE-BM-H Advanced Performance Carbide End Mills with DUROREY Coating List 8430, 8530: 4 Flute, Regular Length, Ball End

Finishing - Contouring

Hardness

Up to 45 HRC

45-55 HRC

55-62 HRC

62-66 HRC

66-70 HRC

Tool Steels Hardened Steels Alloy Steels

Work Material Cutting Speed

Hardened Steels

550 - 625 SFM

500 - 575 SFM

450 - 525 SFM

375 - 425 SFM

275 - 350 SFM

a a=0.02D a r=0.05D

Depth of Cut

Mill Dia.

Speed RPM 25,000 18,100 17,100 13,600 11,400 10,850

Feed in/min

Speed RPM 24,750 16,500 15,600 12,350 10,400

Feed in/min

Speed RPM 22,300 14,900 14,050 11,150

Feed in/min

Speed RPM 18,450 12,300 11,600

Feed in/min

Speed RPM 13,600

Feed in/min

Inch

mm

– –

2 3 – 4 – 5 6 – – 8 –

157 143 140 129 135 137 143 135 127 128 121 116 110 105

97 91 90 87 98

70 70 70 70 81 85 82 78 69 71 69 67 66 62

58 58 58 58 67 69 68 64 58 58 58 57 55 52

43 43 43 43 49 52 50 47 42 43 44 43 45 42

9,050 8,550 6,800 5,700 5,450 4,550 4,300 3,400 3,400 3,150 3,000 2,850 2,650

1/8

9,200 7,750 7,350 6,150 5,800 4,650 4,600 4,200 4,000 3,500 3,300

3/16

9,350 8,950 7,450 7,050 5,600 5,600 5,000 4,750 4,200 3,950

– –

9,900 8,250 7,800 6,250 6,200 5,600 5,350 4,600 4,350

101 104

9,050 8,550 6,850 6,800 6,000 5,700 5,000 4,750

1/4

98 97 98 95 93 87 82

5/16

3/8

– –

10 12

1/2

1. Use a rigid and precise machine and holder. 2. We suggest using air blow or MQL (mist). 3. The above parameters are applicable to an overhang of 4xD maximum. When the overhang is longer, please reduce feed, speed, and cutting depth. 4. The above parameters are standard starting values for contouring and side milling operations. If vibration or chatter occurs due to machine or part setup, please adjust the speed, feed, and depth of cut accordingly. 5. If contouring includes corners of radius less than 1.5 times the tool diameter, reduce speed and feed to 50-80% of above and reduce Ar to 20-60% of above. 6. When the part incline angle (β) is more than 15°, reduce the speed to 40-60% of above parameters, the feed to 30-50% of above parameters, and Aa to 30-60% of above parameters. 7. If the cutting depth is small it is possible to increase the speed and feed above the recommended parameters. β

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End Mill Technical

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