ToolingSolutionsProductCatalogVol1 2024 USA LR

WXS ® Ultra Premium Carbide End Mills with OSG’s Proprietary WXS Coating

List 4570: Stub Length, Corner Radius, High Feed Standard Milling

Hardness

<40 HRC

40-45 HRC

45-55 HRC

55-60 HRC

60-65 HRC

Mild Steels Carbon Steels Cast Iron

Tool Steels Hardened Steels Pre-hardened Steels

Work Material

Hardened Steels

CR a r CR≤2 0.2CR 0.5D 2<CR 0.02" 0.5D CR=Corner Radius a a

CR a r CR≤2 0.2CR 0.5D 2<CR 0.016" 0.5D a a

CR a r CR≤2 0.1CR 0.5D 2<CR 0.008" 0.5D a a

Depth of Cut

Speed RPM 19,406 12,937

Feed in/min

Speed RPM 13,341

Feed in/min

Speed RPM

Feed in/min

Speed RPM

Feed in/min

Speed RPM

Feed in/min

Mill Dia.

2 3 4 5 6 7 8 9

252 336 336 336 336 336 336 336 336 336 336 336

158 210 210 210 210 210 210 210 210 210 210 210

9,703 6,469 4,851 3,881 3,234 2,772 2,426 2,156 1,941 1,764 1,617 1,493

103 138 138 138 138 138 138 138 138 138 138 138

5,822 3,881 2,911 2,329 1,941 1,663 1,455 1,294 1,164 1,058

41 55 55 55 55 55 55 55 55 55 55 55

4,851 3,234 2,426 1,941 1,617 1,386 1,213 1,078

34 46 46 46 46 46 46 46 46 46 46 46

8,894 6,671 5,337 4,447 3,812 3,335 2,965 2,668 2,426 2,224 2,053

9,703 7,762 6,469 5,544 4,851 4,312 3,881 3,528 3,234 2,985

10 11 12 13

970 882 809 746

970 896

1. Use a rigid and precise machine and holder. 2. When chattering occurs, reduce the speed and feed simultaneously. 3. Use a suitable cutting fluid with high smoke retardant.

High Feed Milling

Hardness

<40 HRC

40-45 HRC

45-55 HRC

55-60 HRC

60-65 HRC

Mild Steels Carbon Steels Cast Iron

Tool Steels Hardened Steels Pre-hardened Steels

Work Material

Hardened Steels

a a=0.1CR a r=0.3D CR=Corner Radius

CR a r CR≤2 0.1CR 0.3D 2<CR 0.008" 0.3D a a

CR a r CR≤2 0.05CR 0.3D 2<CR 0.004" 0.3D a a

Depth of Cut

Speed RPM 25,000 25,000 19,042 15,233 12,694 10,881

Feed in/min

Speed RPM 25,000 19,082 14,312 11,449

Feed in/min

Speed RPM 25,000 17,788 13,341 10,673

Feed in/min

Speed RPM 18,920 12,614

Feed in/min

Speed RPM 14,554

Feed in/min

Mill Dia.

2 3 4 5 6 7 8 9

325 650 660 660 660 660 660 660 660 660 660 660

295 451 451 451 451 451 451 451 451 451 451 451

266 378 378 378 378 378 378 378 378 378 378 378

134 179 179 179 179 179 179 179 179 179 179 179

103 138 138 138 138 138 138 138 138 138 138 138

9,703 7,277 5,822 4,851 4,158 3,639 3,234 2,911 2,646 2,426 2,239

9,460 7,568 6,307 5,406 4,730 4,205 3,784 3,440 3,153 2,911

9,541 8,178 7,156 6,361 5,725 5,204 4,771 4,404

8,894 7,624 6,671 5,929 5,337 4,851 4,447 4,105

9,521 8,463 7,617 6,924 6,347 5,859

10 11 12 13

1. The indicated speeds and feeds are for high speed light milling for use with high speed/high precision machining centers. 2. Do not use flammable fluids because tools with considerable wear can cause sparks. 3. We recommend using air blow. When using cutting fluids, use a high quality fluid with high smoke retardant.

osgtool.com

1443

End Mill Technical

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