ToolingSolutionsProductCatalogVol1 2024 USA LR

WXS ® Ultra Premium Carbide End Mills with OSG’s Proprietary WXS Coating

List 4571: Stub Length, 4 Flute, Corner Radius

Standard Milling

Hardness

<40 HRC

40-45 HRC

45-55 HRC

55-60 HRC

60-65 HRC

Mild Steels Carbon Steels Cast Iron

Tool Steels Hardened Steels Pre-hardened Steels

Work Material

Hardened Steels

a a=1.5D a r=0.05D arMax=less than 0.04”

a a=1.5D a r=0.03D arMax=less than 0.02”

a a=1.0D a r=0.02D arMax=less than 0.02”

Dia a r D=2 1.5D 0.05D 2<D 1.5D 0.10D arMax=less than 0.04” a a

Depth of Cut

Speed RPM 22,316 14,878 11,158

Feed in/min

Speed RPM 20,036 13,358 10,018

Feed in/min

Speed RPM 16,010 10,673

Feed in/min

Speed RPM 12,031

Feed in/min

Speed RPM 11,255

Feed in/min

Mill Dia.

2 3 4 5 6 8

71.4 71.4 71.4 85.7

64.1 64.1 64.1 76.9 93.5 94.2 93.0 93.5

51.2 51.2 51.2 61.5 74.7 75.2 74.3 74.7

24.1 25.7 26.5 25.0 38.5 39.7 39.5 39.3

22.5 21.0 20.3 21.6 31.5 31.5 31.5 32.3

8,021 6,016 4,813 4,010 3,008 2,406 2,005

7,503 5,628 4,502 3,752 2,814 2,251 1,876

8,005 6,404 5,337 4,002 3,202 2,668

8,927 7,439 5,579 4,463 3,719

8,015 6,679 5,009 4,007 3,339

104.1 104.9 103.5 104.1

10 12

1. The indicated speeds and feeds are for high speed light milling for use with high speed/high precision machining centers. 2. Do not use flammable fluids because tools with considerable wear can cause sparks. 3. We recommend using air blow. When using cutting fluids, use a high quality fluid with high smoke retardant.

High Speed Light Milling

Hardness

<40 HRC

40-45 HRC

45-55 HRC

55-60 HRC

60-65 HRC

Mild Steels Carbon Steels Cast Iron

Tool Steels Hardened Steels Pre-hardened Steels

Work Material

Hardened Steels

a a=1.0D a r=0.05D arMax=less than 0.02”

a a=1.0D a r=0.01D arMax=less than 0.008”

a a=1.0D a r=0.03D arMax=less than 0.02”

a a=1.0D a r=0.02D arMax=less than 0.008”

Depth of Cut

Speed RPM 25,000 25,000 23,893 19,115 15,929 11,947

Feed in/min

Speed RPM 25,000 25,000 23,893 19,115 15,929 11,947

Feed in/min

Speed RPM 25,000 25,000 19,891 15,913 13,260

Feed in/min

Speed RPM 25,000 17,012 12,759 10,207

Feed in/min

Speed RPM 24,014 16,010 12,007

Feed in/min

Mill Dia.

2 3 4 5 6 8

80.0

80.0

80.0

60.0 68.0 66.3 65.3 95.3 97.0 95.9 97.0

48.0 51.2 52.8 53.8 80.0 79.2 76.8 78.4

120.0 152.9 183.5 223.0 224.6 221.7 223.0

120.0 152.9 183.5 223.0 224.6 221.7 223.0

120.0 127.3 152.8 185.6 187.0 184.6 185.6

9,606 8,005 6,004 4,803 4,002

8,506 6,380 5,104 4,253

9,945 7,956 6,630

10 12

9,557 7,964

9,557 7,964

1. The indicated speeds and feeds are for high speed light milling for use with high speed/high precision machining centers. 2. Do not use flammable fluids because tools with considerable wear can cause sparks. 3. We recommend using air blow. When using cutting fluids, use a high quality fluid with high smoke retardant.

osgtool.com

1441

End Mill Technical

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