ToolingSolutionsProductCatalogVol1 2024 USA LR

WXS ® Ultra Premium Carbide End Mills with OSG’s Proprietary WXS Coating

List 4592: Corner Radius, Stub Length, 2 Flute, Long Neck, Rib Processing

Standard Milling

Hardness

<45 HRC

45-55 HRC

55-65 HRC

Hardened Steels Pre-hardened Steels (SDK61, H13, STAVAX, 420F)

Hardened Steels Pre-hardened Steels (SDK61, H13, NAK80, P21)

Work Material

Hardened Steels

%’s of DOC’s suggested on the left

Depth of Cut

aa=120% ar=120%

aa=100% ar=100%

aa=60% ar=80%

aa (in)

Speed RPM

Feed in/min

Speed RPM 25,000 25,000 25,000 23,100 22,000 25,000 25,000 24,200 23,100 22,550 22,000 25,000 22,000 20,900 22,000 19,800 18,700 22,000 18,700 16,500 15,400 14,300 13,200 11,000 15,400 13,200 13,200 13,200 11,000 11,000 11,000 9,900

Feed in/min

Speed RPM 19,800 19,800 19,800 18,700 18,700 18,700 18,700 17,600 17,050 16,500 16,500 17,600 16,500 15,400 15,400 14,850 14,300 13,200 13,200 12,650 12,100 12,100 11,550 11,000 11,000 11,000

Feed in/min

ar (in)

Dia.

L1 R0.05 R0.1 R0.2 R0.3 R0.5

R1

1 0.00028 1.5 0.00028

— — — — — 0.0047 25,000 — — — — — 0.0047 25,000

14.0 14.0 10.0

14.0 14.0 10.0

11.1 11.1

0.4

2 0.00020 0.00031 3 0.00008 0.00012 4 0.00004 0.00008 1 0.00028 0.00039 2 0.00028 0.00039 3 0.00012 0.00020 4 0.00008 0.00012 5 0.00004 0.00008 6 0.00004 0.00004

— — — — 0.0040 25,000 — — — — 0.0030 25,000 — — — — 0.0014 22,000 — — — — 0.0059 25,000 — — — — 0.0059 25,000 — — — — 0.0041 25,000 — — — — 0.0004 25,000 — — — — 0.0018 24,200 — — — — 0.0012 22,000 — — — — 0.0071 25,000 — — — — 0.0048 25,000 — — — — 0.0021 22,000

7.9 3.0 1.5

4.0 1.8

3.7 1.8

14.0 14.0

14.0 14.0

10.5 10.5

6.0 4.0 1.9 1.8

5.8 3.7 1.8 1.8

4.2 2.7 1.3 1.3

0.5

2 4 6 4 6 8

— 0.00047 — 0.00020 — 0.00008

23.5 10.0

23.5

16.5

0.6

8.8 3.3

6.6 2.5

3.5

— 0.00063 0.0013 — 0.00028 0.0006 — — 0.0003

— — — 0.0094 25,000 — — — 0.0094 23,100 — — — 0.0085 19,800

65.0 27.7 11.9 77.4 35.2 17.6

57.2 23.8 11.2 70.4 29.9 16.5

40.0 17.8

0.8

8.6

4 0.00039 0.00079 0.0016 0.0020 6 0.00020 0.00039 0.0008 0.0010 8 0.00012 0.00024 0.0005 0.0006 10 0.00008 0.00016 0.0003 0.0004 12 0.00004 0.00012 0.0002 0.0003

— — 0.0118 24,200 — — 0.0083 22,000 — — 0.0071 17,600 — — 0.0035 16,500 — — 0.0024 16,500

42.2 21.1 12.7

1.0

9.9 6.6 5.3 2.2

9.2 5.7 5.3 2.2

7.3 4.8 4.6 2.2

16 20

— — 0.0002 — — 0.0001

— — — 0.0012 13,200 — — — 0.0009 11,000

6 8

— — 0.0013 0.0016 — — 0.0007 0.0009 — — 0.0004 0.0006 — — 0.0016 0.0024 — — 0.0010 0.0015 — — 0.0007 0.0011 — — 0.0005 0.0007 — — 0.0003 0.0004

— — 0.0142 18,700 — — 0.0099 15,400 — — 0.0085 15,400 — — 0.0177 15,400 — — 0.0150 13,200 — — 0.0115 13,200 — — 0.0106 13,200 — — 0.0044 11,000

48.6 21.6 12.3 49.3 26.4 18.5 13.2 38.7 25.7 15.8 6.6

40.0 18.5 10.6 42.2 22.0 15.4 11.0 31.7 20.0 12.3 5.9

28.6 15.4 28.2 15.4 10.8 7.9

1.2

10

9,900 8,800 7,700 7,700 7,150 6,600 6,600 6,600 6,600 6,050 5,500 4,950 5,500 4,950 4,400 5,500 5,500 5,500 5,500 4,950 4,400 4,400 4,400 4,400 4,400 4,400 4,400 3,850

6 8

1.5

10 12 16 10 12 16 20 8 25 10 20 30 12 16 20 25 8 30 35 16 20 25 30 40 50

7.2 4.0

— 0.00079 0.0016 0.0024 0.0030 — 0.00063 0.0013 0.0019 0.0024 — 0.00039 0.0008 0.0012 0.0015 — 0.00024 0.0005 0.0007 0.0009 — 0.00016 0.0003 0.0005 0.0006 — 0.00008 0.0002 0.0003 0.0004

— 0.0236 12,100 — 0.0201 9,900 — 0.0165 9,900 — 0.0142 9,900 — 0.0071 7,700 — 0.0047 7,700 — 0.0295 9,900 — 0.0177 7,700 — 0.0059 6,600 — 0.0354 8,800 — 0.0283 6,600 — 0.0241 6,600 — 0.0213 6,600 — 0.0106 5,500 — 0.0071 5,500

9,900 7,700 7,700 7,700 7,150 6,600 8,800 6,600 5,500 7,700 7,700 6,600 6,600 6,600 5,500 4,950 4,950 4,400 4,400 4,400 4,400 4,400

21.1 17.2 10.6

2.0

9.9 4.6 3.1

7.7 4.3 2.6

6.1 3.3 2.0

— — 0.0016 — — 0.0008 — — 0.0002 — — 0.0016

— 0.0030 — 0.0015 — 0.0004

31.7 12.3

28.2 10.6

17.6

2.5

7.9 1.8

2.6

2.2

— — — 0.0354 8,800

28.2 28.2 14.5

24.6 24.6 14.5

17.6 17.6 12.1

— — 0.0016 0.0024 0.0030 — — 0.0011 0.0017 0.0020 — — 0.0007 0.0011 0.0013 — — 0.0005 0.0007 0.0009 — — 0.0003 0.0005 0.0006 — — 0.0002 0.0004 0.0004

3.0

9.2 6.6 3.3 2.2

9.2 6.6 3.3 2.0

7.7 5.0 2.6 1.8

— — 0.0016 0.0024 0.0030 0.0047 0.0472 6,600 — — 0.0013 0.0019 0.0024 0.0079 0.0402 5,500 — — 0.0008 0.0012 0.0015 0.0024 0.0321 5,500 — — 0.0006 0.0008 0.0010 0.0016 0.0293 5,500 — — 0.0003 0.0005 0.0006 0.0009 0.0142 4,400 — — 0.0002 0.0003 0.0004 0.0006 0.0085 4,400

21.1 14.3

15.8 11.4

14.1 11.4

8.8 6.6 2.6 1.8

7.0 5.3 2.6 1.8

7.0 5.3 2.6 1.5

4.0

osgtool.com

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End Mill Technical

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