ToolingSolutionsProductCatalogVol1 2024 USA LR

WXL ® Premium Performance Carbide End Mills with OSG’s Proprietary WXL Coating

List 3771: 4 Flute, Corner Radius, Regular Length

Side Milling

Hardness

<20 HRC

20-30 HRC

30-38 HRC

38-45 HRC

45-55 HRC

55-60 HRC

Mild Steel Carbon Steels Cast Iron

Work Material Cutting Speed

Alloy Steels Tool Steels

Hardened Steels Pre-hardened Steels

Hardened Steels Pre-hardened Steels

Hardened Steels

Hardened Steels

396 SFM

294 SFM

258 SFM

192 SFM

156 SFM

96 SFM

a a=1.2D a r=0.2D

a a=1D a r=0.1D

a a=1D a r=0.05D

Depth of Cut

Speed RPM 12,810

Feed in/min

Speed RPM

Feed in/min

Speed RPM

Feed in/min

Speed RPM

Feed in/min

Speed RPM

Feed in/min

Speed RPM

Feed in/min

Mill Dia.

3 4 5 6 8

40.6 46.5 49.2 54.8 57.6 53.8 54.2

9,510 7,190 5,710 4,750 3,570 2,850 2,380

28.4 31.6 34.2 37.8 38.5 36.5 36.1

8,340 6,310 5,010 4,170 3,130 2,500 2,090

24.9 27.8 30.0 30.7 32.5 29.0 28.8

6,210 4,690 3,730 3,100 2,330 1,860 1,550

18.5 20.7 20.9 22.9 23.3 20.9 19.9

5,050 3,810 3,030 2,520 1,890 1,510 1,260

13.0 15.3 17.0 16.1 16.7 15.1 14.6

3,100 2,350 1,860 1,550 1,160

5.5 7.5 8.9 8.6 9.3 8.6 8.1

9,680 7,680 6,400 4,800 3,840 3,200

10 12

930 780

1. Use a rigid and precise machine and holder. 2. When chattering occurs, reduce the speed and feed simultaneously. 3. Use a suitable cutting fluid with high smoke retardant.

High Speed Light Milling

Hardness

<20 HRC

20-30 HRC

30-38 HRC

38-45 HRC

45-55 HRC

Tool Steels, Hardened Steels Pre-hardened Steels, D2, H13

Hardened Steels Pre-hardened Steels D2, H13, 17-4PH

Work Material Cutting Speed

Carbon Steels 1045, 1055

Alloy Steels 4140, 4340

Hardened Steels Heat Resistant Steels

1,560 SFM

1,380 SFM

960 SFM

600 SFM

130 SFM

a a

a r

Dia a r D<8 1.0D 0.01D 8≤D 1.0D 0.02D a a

Dia D<3

Depth of Cut

1.5D 0.01D 3≤D 1.5D 0.02D

Speed RPM 25,000.0 25,000.0 25,000.0 25,000.0 18,920.0 15,140.0 12,610.0

Feed in/min

Speed RPM 25,000 25,000 25,000 22,320 16,740 13,390 11,160

Feed in/min

Speed RPM 25,000 23,470 18,630 15,520 11,640

Feed in/min

Speed RPM 19,410 14,670 11,640

Feed in/min

Speed RPM

Feed in/min

Mill Dia.

3 4 5 6 8

230.0 260.0 300.0 322.6 264.9 242.2 213.8

220.0 240.0 270.0 261.5 214.2 198.2 169.3

200.0 215.9 193.7 169.9 135.1 126.7 107.0

155.2 129.1 116.4 102.3

4,200 3,180 2,520 2,100 1,580 1,260 1,050

28.6 25.4 22.2 19.6 15.8 14.6 12.2

9,700 7,280 5,820 4,850

81.5 74.5 62.1

10 12

9,310 7,760

1. Use a rigid and precise machine and holder. 2. When chattering occurs, reduce the speed and feed simultaneously. 3. Use a suitable cutting fluid with high smoke retardant.

osgtool.com

1437

End Mill Technical

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