ToolingSolutionsProductCatalogVol1 2024 USA LR

PHX Phoenix Deep Feed Radius End Mill

List 9592 - EXOPRO® PHX : Pencil-Neck, Deep Feed, Corner Radius

Side Milling

Hardness

<41 HRC

42-55 HRC

49-55 HRC

Work Material

Hardened and Pre-hardened Steels

Cutting Speed

110-395 SFM

110-250 SFM

110-410 SFM

Feed (in/min)

Feed (in/min)

Speed (RPM)

Feed (in/min)

D (mm)

r (mm)

L2 (mm)

Speed (RPM)

Speed (RPM)

DOC (in)

DOC (in)

DOC (in)

Contour Finishing

Slotting Contouring Aa Ar

Slotting Contouring Aa Ar

Aa

2 18,000 28.3 4 18,000 28.3 6 18,000 28.3 8 15,000 21.3 4 18,000 32.7 6 18,000 32.7 8 15,000 29.5 10 12,000 11.8 12 10,500 8.7 4 18,000 32.7 6 18,000 32.7 8 15,000 29.5 10 12,000 11.8 12 10,500 8.7 4 18,000 32.7 6 18,000 32.7 4 18,000 48.4 8 18,000 48.4 12 10,000 18.9 4 18,000 48.4 6 18,000 48.4 8 18,000 48.4 8 18,000 69.3 10 15,000 63.8 12 13,000 52.0 16 7,600 29.5 8 18,000 63.8

36.6 36.6 36.6 26.8 43.3 43.3 39.4 19.7 14.2 43.3 43.3 39.4 19.7 14.2 49.6 44.1 65.0 65.0 31.5 65.0 65.0 65.0 87.0 85.0 69.3 39.4 87.0 69.3 87.0 87.0 85.0 69.3 91.3

0.0008 0.0079 18,000 28.3 0.0008 0.0079 18,000 28.3 0.0008 0.0079 18,000 28.3 0.0006 0.0079 15,000 21.3 0.0012 0.0091 18,000 32.7 0.0009 0.0091 18,000 32.7 0.0005 0.0091 15,000 29.5 0.0003 0.0079 12,000 11.8 0.0002 0.0071 10,500 8.7 0.0012 0.0091 18,000 32.7 0.0009 0.0091 18,000 32.7 0.0005 0.0091 15,000 29.5 0.0003 0.0079 12,000 11.8 0.0002 0.0071 10,500 8.7 0.0012 0.0091 18,000 32.7 0.0009 0.0091 18,000 32.7 0.0012 0.0134 16,000 42.5 0.0010 0.0134 16,000 42.5 0.0005 0.0118 10,000 17.7 0.0012 0.0134 16,000 42.5 0.0011 0.0134 16,000 42.5 0.0010 0.0134 16,000 42.5 0.0012 0.0181 12,000 39.4 0.0012 0.0181 12,000 39.4 0.0009 0.0181 12,000 37.4 0.0005 0.0181 7,600 23.6 0.0020 0.0181 12,000 39.4 0.0016 0.0181 12,000 37.4 0.0031 0.0177 12,000 33.5 0.0030 0.0177 12,000 33.5 0.0028 0.0177 12,000 31.5 0.0024 0.0177 12,000 27.6 0.0018 0.0276 8,000 33.1

36.6 36.6 36.6 24.8 34.6 34.6 31.5 15.7 11.3 34.6 34.6 31.5 15.7 11.4 39.4 35.0 51.2 51.2 29.5 51.2 51.2 51.2 51.2 47.2 45.3 30.7 51.2 45.3 51.2 51.2 47.2 45.3 47.2

0.0008 0.0079 18,000 45.3 0.0008 0.0079 18,000 45.3 0.0008 0.0079 18,000 45.3 0.0005 0.0079 16,000 27.6 0.0012 0.0091 18,000 56.7 0.0009 0.0091 18,000 56.7 0.0005 0.0091 15,000 47.2 0.0003 0.0079 12,000 37.8 0.0002 0.0071 10,500 33.1 0.0012 0.0091 18,000 56.7 0.0009 0.0091 18,000 56.7 0.0005 0.0091 15,000 47.2 0.0003 0.0079 12,000 37.8 0.0002 0.0071 10,500 33.1 0.0012 0.0091 18,000 56.7 0.0009 0.0091 18,000 56.7 0.0012 0.0134 18,000 63.8 0.0010 0.0134 18,000 63.8 0.0005 0.0118 10,000 35.4 0.0012 0.0134 18,000 63.8 0.0011 0.0134 18,000 63.8 0.0010 0.0134 18,000 63.8 0.0012 0.0181 18,000 63.8 0.0012 0.0181 15,000 53.1 0.0009 0.0181 13,000 46.1 0.0005 0.0181 7,000 24.8 0.0020 0.0181 18,000 63.8 0.0016 0.0181 13,000 46.1 0.0031 0.0177 18,000 63.8 0.0030 0.0177 18,000 63.8 0.0028 0.0177 15,000 53.1 0.0024 0.0177 13,000 46.1 0.0018 0.0276 13,000 46.1

0.0006 0.0006 0.0006 0.0005 0.0006 0.0006 0.0006 0.0006 0.0006 0.0007 0.0007 0.0007 0.0007 0.0007 0.0009 0.0009 0.0006 0.0006 0.0006 0.0007 0.0007 0.0007 0.0006 0.0006 0.0006 0.0006 0.0009 0.0009 0.0010 0.0010 0.0010 0.0010 0.0009

0.8

0.1

1.0

0.2

0.3

0.1

1.5

0.2

0.1

0.3

2.0

0.3 12 13,000 52.0

6 18,000 69.3 8 18,000 69.3 10 15,000 63.8 12 13,000 52.0

0.5

3.0 0.3 12 12,700 55.1

1. Adjust the speed, feed, and plunge depth in accordance with operating conditions, including the machining shape, machine rigidity, holder rigidity, and work holding force. 2. If the speed and feed rates cannot increase due to equipment performance, operate by reducing the speed and feed rates at the same ratio. 3. High cutting speeds and feed rates can cause cutter wear or reduce machining precision. Therefore, operate by reducing the feed rate as needed. 4. Depending on the shape to be machined, if the end mill chatters during machining, it can bite into the shape. Therefore, operate by reducing the speed and feed rates at the same ratio. 5. For precise, detailed machining, use a dedicated machine that operates quietly. 6. Operate by keeping the runout at the tip of the end mill below 5 microns (.0002’’). 7. To perform finish machining with a high level of efficiency, keep the speed and feed rates below 2 times. 8. To finish a flat surface, operate at a speed range with a minimal amount of equipment vibration, making sure than the feed rate does not cause the equipment to wobble. 9. To finish machine a curved surface using the corner radius tool, operate by changing the machining pitch. 10. Set the inclined cut angle approximately between 0.3° and 0.5°.

osgtool.com

1431

End Mill Technical

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