ToolingSolutionsProductCatalogVol1 2024 USA LR

Carbide Micrograin Carbide End Mills

Standard 4 Flute and Multiple Flute Carbide Side Milling (Fractional)

Hardness

<20 HRC

20-30 HRC

30-40 HRC

40-50 HRC

Work Material Cutting Speed

Mild Carbon Steels Mild Steels

Pre-hardened Steels Die & Alloy Steels

Pre-hardened Steels Die & Alloy Steels

Cast Iron

Aluminum

Hardened Steels

100-150 SFM

80-115 SFM

100-150 SFM 330-400 SFM

80-100 SFM

50 SFM

a a=1.5D a r=0.1D

Depth of Cut

Speed RPM 15,905 10,180

Feed in/min

Speed RPM 12,405

Feed in/min

Speed RPM 15,905 10,180

Feed in/min

Speed RPM 25,000 25,000 22,290 17,830 11,145

Feed in/min

Speed RPM 11,450

Feed in/min

Speed RPM

Feed in/min

Mill Dia.

0.030 3/64 1/16 5/64

3.7 4.3 4.8 5.2 7.0 8.3

2.5 3.3 3.7 3.9 5.6 6.0 6.3 5.9 6.0 6.3 5.9 7.0 7.8 7.0

6.9 7.0 7.7

15.5 19.7 26.1 27.6 22.1 24.6 26.0 23.2 25.9 27.3 27.1 29.0 30.1 25.7

1.1 1.8 2.0 2.2 2.2 2.3 2.4 2.1 2.3 2.4 2.1 2.3 2.4 1.8

6,360 4,070 3,055 2,445 1,525 1,220 1,020

0.6 0.7 0.8 0.8 1.3 1.4 1.5 1.3 1.4 1.5 1.3 1.4 1.5 1.1

7,940 5,955 4,765 2,975 2,380 1,985 1,490 1,190

7,330 5,495 4,395 2,750 2,200 1,830 1,375 1,100

7,635 6,105 3,815 3,055 2,545 1,910 1,525 1,270

7,635 6,105 3,815 3,055 2,545 1,910 1,525 1,270

11.9 13.3 14.2 15.0 13.4 14.0 15.7 14.0 17.6 18.5 17.6

1/8

5/32 3/16

8,915 7,430 5,575 4,460 3,715 2,785 2,230 1,860 1,395

10.0

1/4

8.9 9.3

765 610 510 380 305 255 190

5/16

3/8 1/2 5/8 3/4

11.1

990 745 595 495 375

915 685 550 460 345

955 765 635 475

9.9

955 765 635 475

11.7 12.3 11.7

1

1. Reduce speeds & feeds 20-30% for Series 464. 2. Reduce speeds & feeds 40-50% for Series 484. 3. Slotting is not recommended for Series 484. 4. Increase speeds & feeds 20-30 % for Series 404 TiN. 5. Column for Hardened Steels (40-50 HRC), is for Series 404 TiN only.­

Side Milling (Metric)

Hardness

<20 HRC

20-30 HRC

30-40 HRC

40-50 HRC

Work Material Cutting Speed

Mild Carbon Steels Mild Steels

Pre-hardened Steels Die & Alloy Steels

Pre-hardened Steels Die & Alloy Steels

Cast Iron

Aluminum

Hardened Steels

100-150 SFM

80-115 SFM

100-150 SFM 330-400 SFM

80-100 SFM

50 SFM

a a=1.5D a r=0.1D

Depth of Cut

Speed RPM 15,150 12,120

Feed in/min

Speed RPM 11,815

Feed in/min

Speed RPM 15,150 12,120

Feed in/min

Speed RPM 25,000 25,000 23,590 17,695 11,795

Feed in/min

Speed RPM 10,905

Feed in/min

Speed RPM

Feed in/min

Mill Dia.

0.8 1.0 1.5 2.0 3.0 4.0 5.0 6.0 8.0

3.6 5.2 5.1 5.2 7.4 8.2 9.5 9.4 9.3

2.3 4.0 4.0 4.0 5.9 6.0 6.0 6.2 6.0 6.0 6.2 6.9 7.4 7.0

6.5 8.4 8.2

15.5 19.7 27.6 27.4 23.4 24.4 24.7 24.5 25.7 26.0 28.8 28.8 28.6 26.0

1.1 2.1 2.1 2.1 2.3 2.3 2.3 2.3 2.3 2.3 2.2 2.3 2.3 1.8

6,060 4,845 3,230 2,425 1,615 1,210

0.6 0.8 0.8 0.8 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.1

9,450 6,300 4,725 3,150 2,365 1,890 1,575 1,180

8,725 5,815 4,365 2,910 2,180 1,745 1,455 1,090

8,080 6,060 4,040 3,030 2,425 2,020 1,515 1,210 1,010

8,080 6,060 4,040 3,030 2,425 2,020 1,515 1,210 1,010

11.8 14.1 14.1 14.3 14.2 13.9 15.0 14.8 17.3 17.6 17.9

8,845 7,075 5,900 4,425 3,540 2,950 2,210 1,770 1,415

970 810 605 485 405 305 240 195

10.0 12.0 16.0 20.0 25.0

10.5 10.4 11.6 11.7 11.9

945 790 590 475 380

875 725 545 435 350

755 605 485

755 605 485

1. Reduce speeds & feeds 20-30% for Series 464. 2. Reduce speeds & feeds 40-50% for Series 484. 3. Slotting is not recommended for Series 484. 4. Increase speeds & feeds 20-30 % for Series 404 TiN. 5. Column for Hardened Steels (40-50 HRC), is for Series 404 TiN only.­

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1406

End Mill Technical

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