ToolingSolutionsProductCatalogVol1 2024 USA LR

WXL ® Premium Performance Carbide End Mills with OSG's Proprietary WXL Coating

List 3704 - EXOCARB® WXL®: Regular Length, 4 Flute

Side Milling

Hardness

<32 HRC

33-41 HRC

42-50 HRC

Hardened Steels Prehardended Steels Stainless Steels

Copper Copper Alloy

Mild Steels Carbon Steels

Work Material

Cutting Speed

516-990 SFM

248-254 SFM

143-184 SFM

129-164 SFM

a a

a r

Dia D<3

a a = 1.0D a r = 0.02D

Depth of Cut

1.5D 0.05D 3≤D 1.5D 0.10D

Speed RPM 25,000 25,000 25,000 25,000 25,000 24,000 19,000 16,000 12,000

Feed in/min

Speed RPM 24,000 16,000 12,000

Feed in/min

Speed RPM 14,000

Feed in/min

Speed RPM 12,500

Feed in/min

Mill Dia.

1.0 1.5 2.0 2.5 3.0 4.0 5.0 6.0 8.0

8.7

8.3

3.1 4.5 4.3 5.5 4.9 5.3 5.5 5.7 5.7 5.7 5.7 5.7 5.3 5.1 4.5 4.1 3.3 2.8

2.8 4.1 3.9 4.9 4.3 4.5 4.9 5.1 5.1 5.1 5.1 4.9 4.7 4.5 4.1 3.7 3.0 2.4

19.2 22.8 49.2 49.2 66.9 78.7 78.7 74.8 74.8 74.8 74.8 74.8 70.9 70.9 68.4 55.1 44.7

12.2 11.6 18.9 16.9 17.7 20.5 20.5 19.9 19.9 19.9 19.5 19.3 18.9 18.5 17.5 14.2 11.8

9,250 7,000 6,200 5,300 4,250 3,550 2,950 2,200 1,750 1,450 1,250 1,150 1,100

8,400 6,350 5,550 4,750 3,700 3,150 2,650 1,950 1,550 1,300 1,100 1,050

9,600 8,150 6,050 4,900 4,100 3,050 2,450 2,050 1,750 1,600 1,500 1,350 1,200

10.0 12.0 14.0 15.0 16.0 18.0 20.0 25.0 30.0

9,500 7,900 6,800 6,300 5,900 5,300 4,800 3,800 3,200

995 880 795 635 530

990 890 710 590

970 815

1. Use a rigid and precise machine and holder. 2. When chattering occurs, reduce the speed and feed simultaneously. 3. Use a suitable cutting fluid with high smoke retardant.

High Speed Milling

Hardness

<32 HRC

33-41 HRC

42-50 HRC

Copper Copper Alloy

Mild Steels Carbon Steels

Hardened Steels Pre-hardened Steels

Work Material

Cutting Speed

1597-1625 SFM

1197-1238 SFM

805-820 SFM

480-492 SFM

a a

a r

Dia D<3

a a = 1.0D a r = 0.02D

Depth of Cut

1.5D 0.01D 3≤D 1.5D 0.02D

Speed RPM 25,000 19,500 15,500 13,000 11,100 10,500

Feed in/min

Speed RPM 20,000 14,500 12,000

Feed in/min

Speed RPM 13,000

Feed in/min

Speed RPM

Feed in/min

Mill Dia.

6 8

109.8 118.1 114.2 118.1 110.2 110.2 106.3 106.3 102.4

90.6 90.6 90.6 90.6 86.6 84.6 82.7 82.7 78.7 63.0 53.1

59.1 57.1 57.1 57.1 53.1 53.1 53.1 51.2 51.2 41.3 35.0

7,950 5,950 4,750 3,950 3,400 3,150 2,950 2,650 2,350 1,900 1,550

31.3 31.3 31.3 31.1 29.1 28.7 28.1 27.8 26.2 22.0 17.9

9,900 7,950 6,600 5,650 5,250 4,950 4,400 3,950 3,150 2,650

10 12 14 15 16 18 20 25 30

9,900 8,500 7,950 7,450 6,600 5,950 4,750 3,950

9,700 8,600 7,800 6,200 5,200

78.7 66.9

osgtool.com

1369

End Mill Technical

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