ToolingSolutionsProductCatalogVol1 2024 USA LR

WXL ® Premium Performance Carbide End Mills with OSG's Proprietary WXL Coating

Slotting Hardness

<32 HRC

33-41 HRC

42-50 HRC

Hardened Steels Pre-hardened Steels Stainless Steels

Work Material Cutting Speed

Copper Copper Alloy

Mild Steels Carbon Steels

45-376 SFM*

41-309 SFM*

41-309 SFM*

40-258 SFM*

Depth of Cut

D (mm)

L2 (mm)

Speed (RPM) 14,500

Feed (in/min)

aa (in)

Speed (RPM) 12,000 12,000 12,000 10,000 10,000 10,000 10,000

Feed (in/min)

aa (in)

Speed (RPM) 11,000 11,000 11,000

Feed (in/min)

aa (in)

Speed (RPM)

Feed (in/min)

aa (in)

8

51.2 51.2 51.2 37.8 37.8 37.8 37.8 28.3 28.3 13.0

0.0184 0.0156 0.0109 0.0080 0.0057 0.0052 0.0043 0.0038 0.0014 0.0003 0.0001 0.0170 0.0137 0.0128 0.0118 0.0094 0.0066 0.0061 0.0052 0.0043 0.0033 0.0019 0.0004 0.0180 0.0170 0.0161 0.0123 0.0090 0.0080 0.0066 0.0057 0.0024 0.0009 0.0213 0.0203 0.0198 0.0180 0.0156 0.0134 0.0071 0.0028

43.3 43.3 43.3 31.5 31.5 31.5 31.5 23.6 23.6 11.0

0.0154 0.0130 0.0091 0.0067 0.0047 0.0043 0.0035 0.0031 0.0012 0.0003 0.0001 0.0142 0.0114 0.0106 0.0098 0.0079 0.0055 0.0051 0.0043 0.0035 0.0028 0.0016 0.0004 0.0150 0.0142 0.0134 0.0102 0.0075 0.0067 0.0055 0.0047 0.0020 0.0008 0.0177 0.0169 0.0165 0.0150 0.0130 0.0110 0.0059 0.0024

39.4 39.4 39.4 27.6 27.6 27.6 27.6 19.7 19.7 10.6

0.0130 0.0110 0.0075 0.0055 0.0039 0.0035 0.0031 0.0024 0.0012 0.0002 0.0001 0.0118 0.0094 0.0091 0.0083 0.0067 0.0047 0.0043 0.0035 0.0031 0.0024 0.0012 0.0002 0.0126 0.0118 0.0110 0.0087 0.0063 0.0055 0.0047 0.0039 0.0016 0.0008 0.0150 0.0142 0.0138 0.0118 0.0110 0.0079 0.0051 0.0024

9,000 9,000 9,000 7,000 7,000 7,000 7,000 6,000 6,000 6,000 5,000 8,000 8,000 8,000 8,000 6,000 6,000 6,000 6,000 5,000 5,000 5,000 5,000 6,000 6,000 5,000 5,000 5,000 5,000 4,000 4,000 4,000 4,000 5,000 5,000 5,000 5,000 5,000 4,000 3,000 3,000

27.6 27.6 27.6 19.7 19.7 19.7 19.7 15.7 15.7

0.0102 0.0087 0.0059 0.0043 0.0031 0.0028 0.0024 0.0020 0.0008 0.0002 0.0001 0.0094 0.0075 0.0071 0.0067 0.0051 0.0039 0.0031 0.0028 0.0024 0.0020 0.0008 0.0002 0.0102 0.0094 0.0087 0.0071 0.0051 0.0043 0.0039 0.0031 0.0012 0.0004 0.0118 0.0114 0.0110 0.0098 0.0087 0.0071 0.0039 0.0016

10 14,500 12 14,500 14 12,000 16 12,000 18 12,000 20 12,000

9,000 9,000 9,000 9,000 8,000 8,000 6,000 5,700

2.5

25 30 40 50

9,600 9,600 7,800 6,950

8,000 8,000 6,500 5,800

9.4 5.1

7.9

6.7

6.3

8

12,000

51.2 51.2 51.2 51.2 37.8 37.8 37.8 37.8 28.3 28.3 28.3 12.6 53.1 53.1 38.2 38.2 38.2 38.2 28.7 28.7 28.7 13.4 53.1 45.3 38.2 38.2 38.2 28.7 24.0 16.5

10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000

43.3 43.3 43.3 43.3 31.5 31.5 31.5 31.5 23.6 23.6 23.6 10.6 43.3 43.3 31.5 31.5 31.5 31.5 23.6 23.6 23.6 11.0 43.3 37.4 31.5 31.5 31.5 23.6 19.7 13.8

10,000 10,000 10,000 10,000

39.4 39.4 39.4 39.4 27.6 27.6 27.6 27.6 19.7 19.7 19.7

27.6 27.6 27.6 27.6 19.7 19.7 19.7 19.7 15.7 15.7 15.7

10 12,000 12 12,000 14 12,000 16 12,000 18 12,000 20 12,000 25 12,000

9,000 9,000 9,000 9,000 7,000 7,000 7,000 5,700 7,000 7,000 6,000 6,000 6,000 6,000 5,000 5,000 5,000 5,000 5,000 5,000 5,000 5,000 5,000 4,000 3,000 3,000

3.0

30 35 40 50 12 16 20 25 30 35 40 45 50 60 16 20 25 30 35 40 50 60

9,600 9,600 9,600 6,950 8,550 8,550 8,550 8,550 8,550 8,550 7,300 7,300 7,300 6,100 7,300 7,300 6,100 6,100 6,100 6,100 4,900 4,900

8,000 8,000 8,000 5,800 7,000 7,000 7,000 7,000 7,000 7,000 6,000 6,000 6,000 5,000 6,000 6,000 5,000 5,000 5,000 5,000 4,000 4,000

9.4

7.9

39.4 39.4 27.6 27.6 27.6 27.6 23.6 23.6 23.6 10.6 35.4 30.7 27.6 27.6 27.6 22.8 15.7 13.0

27.6 27.6 19.7 19.7 19.7 19.7 15.7 15.7 15.7

4.0

9.8

23.6 23.6 23.6 23.6 23.6 19.7 15.7 11.8

5.0

1. Use a rigid and precise machine and holder. 2. When chattering occurs, reduce the speed and feed simultaneously. 3. Use a suitable cutting fluid with high smoke retardant. * Maximum speed will vary by diameter.

osgtool.com

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End Mill Technical

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