ToolingSolutionsProductCatalogVol1 2024 USA LR

WXL ® Premium Performance Carbide End Mills with OSG's Proprietary WXL Coating

Slotting

Hardness

<32 HRC

33-41 HRC

42-50 HRC

Hardened Steels Pre-hardened Steels Stainless Steels

Work Material Cutting Speed

Copper Copper Alloy

Mild Steels Carbon Steels

45-376 SFM*

41-309 SFM*

41-309 SFM*

40-258 SFM*

Depth of Cut

D (mm)

L2 (mm)

Speed (RPM) 25,000 25,000 25,000

Feed (in/min)

aa (in)

Speed (RPM) 25,000 25,000 22,000 22,000 17,000 17,000 16,000 14,000 12,000 25,000 25,000 25,000 20,000 17,000 25,000 25,000 25,000 25,000 25,000 23,000 20,000 19,000 19,000 15,000 15,000 13,000 12,000 11,000

Feed (in/min)

aa (in)

Speed (RPM) 25,000 25,000 22,000 22,000 17,000 17,000 16,000 14,000 12,000 25,000 25,000 25,000 20,000 17,000 25,000 25,000 25,000 25,000 24,000 22,000 19,000 18,000 18,000 15,000 15,000 13,000 11,000 10,000

Feed (in/min)

aa (in)

Speed (RPM) 25,000 21,000 18,000 18,000 15,000 13,000 12,000 12,000 10,000 23,000 22,000 19,000 16,000 16,000 22,000 22,000 20,000 20,000 20,000 18,000 18,000 15,000 15,000 12,000 12,000 11,000 10,000

Feed (in/min)

aa (in)

4 6 8

18.4 17.1 15.6 15.6 14.2 12.6 10.6

0.0025 0.0016 0.0011 0.0005 0.0003 0.0002 0.0001 0.0001 0.0001 0.0028 0.0028 0.0018 0.0013 0.0004 0.0043 0.0038 0.0038 0.0033 0.0024 0.0019 0.0014 0.0014 0.0009 0.0005 0.0004 0.0003 0.0002 0.0002 0.0002 0.0001 0.0043 0.0038 0.0033 0.0024 0.0019 0.0007 0.0004 0.0002 0.0061 0.0043 0.0028 0.0024 0.0019 0.0014 0.0002

18.5 17.0 13.8 13.8 11.8 10.6

0.0021 0.0013 0.0009 0.0004 0.0003 0.0001 0.0001 0.0001 0.0001 0.0024 0.0023 0.0015 0.0011 0.0003 0.0035 0.0031 0.0031 0.0028 0.0020 0.0016 0.0012 0.0012 0.0008 0.0004 0.0003 0.0002 0.0002 0.0001 0.0001 0.0001 0.0035 0.0031 0.0028 0.0020 0.0016 0.0006 0.0003 0.0002 0.0051 0.0035 0.0024 0.0020 0.0016 0.0012 0.0002

18.5 15.1 11.8 11.8 11.8

0.0017 0.0011 0.0008 0.0003 0.0002 0.0001 0.0001 0.0001 0.0001 0.0024 0.0020 0.0013 0.0009 0.0002 0.0031 0.0028 0.0028 0.0024 0.0020 0.0016 0.0012 0.0011 0.0007 0.0004 0.0003 0.0002 0.0002 0.0001 0.0001 0.0001 0.0031 0.0028 0.0020 0.0016 0.0012 0.0005 0.0003 0.0002 0.0043 0.0031 0.0020 0.0016 0.0014 0.0008 0.0002

15.7 11.8

0.0014 0.0009 0.0006 0.0002 0.0002 0.0001 0.0001 0.0001 0.0001 0.0016 0.0016 0.0010 0.0007 0.0002 0.0024 0.0020 0.0018 0.0016 0.0012 0.0012 0.0010 0.0008 0.0004 0.0003 0.0002 0.0002 0.0001 0.0001 0.0001 0.0001 0.0024 0.0020 0.0016 0.0012 0.0008 0.0004 0.0002 0.0002 0.0035 0.0024 0.0016 0.0012 0.0012 0.0008 0.0002

9.8 9.4 7.9 6.7 5.9 5.1 2.8

10 25,000 12 20,500 14 20,500 16 19,000 20 17,000 24 14,500

0.8

9.8 8.7 6.3 3.1

9.1 6.7 3.5

7.9 3.9

4 6 8

25,000 25,000 25,000

37.1 32.8 30.5 28.3 14.2 39.6 38.3 35.5 36.3 39.4 34.4 33.1 28.3 28.3 18.9 14.2 10.6

36.9 32.8 30.3 23.6 11.8 39.4 37.7 36.1 36.5 39.4 31.5 27.6 23.6 23.6 15.7 11.8

28.2 27.4 23.6 19.7 11.8 36.1 36.1 33.4 34.1 31.5 27.6 23.6 19.7 19.7 15.7 11.8

25.6 23.6 15.7 11.8 11.8 31.5 25.6 23.6 23.6 19.7 15.7 15.7 11.8 11.8

0.9

10 24,000 15 20,500

3 4 5 6 7 8 9

25,000 25,000 25,000 25,000 25,000 25,000 24,000

10 23,000 12 23,000 14 18,000 16 18,000 18 15,500 20 14,500 22 13,000 25 11,000

1.0

7.9 7.9 7.1 5.1 3.9 3.1 1.2

9.1 7.5 6.3 3.5 1.6

8.7 7.1 5.9 3.3 1.4

8.7 7.5 3.9 1.6

9,000 8,500 8,000

9,000 8,000

9,000 8,000

30

9,600

4 6 8

25,000 25,000 24,000

44.1 42.9 33.1 33.1 28.3 21.3 14.2

24,000 23,000 20,000 20,000 17,000 15,000 12,000 10,000 20,000 18,000 18,000 18,000 15,000 15,000 10,000

43.3 39.4 27.6 27.6 23.6 17.7 11.8

23,000 22,000 19,000 19,000 16,000 13,000 11,000 10,000 19,000 17,000 17,000 17,000 14,000 14,000

39.4 35.4 27.6 27.6 19.7 15.0

18,000 17,000 14,000 14,000 11,000 11,000 10,000

27.6 23.6 15.7 15.7 11.8

10 24,000 12 20,500 14 18,000 16 14,500 20 12,000

1.2

9.8 8.7 7.1

9.8 7.5

9.4

7.9

9,000

6 8

24,000 21,500

47.2 37.8 37.8 37.8 28.3 28.3 11.8

39.4 31.5 31.5 31.5 23.6 23.6

35.4 27.6 27.6 27.6 19.7 19.7

15,000 13,000 13,000 13,000 11,000 11,000

23.6 15.7 15.7 15.7 11.8 11.8

10 21,500 12 21,500 14 18,000 16 18,000 22 12,000

1.4

9.8

9,000

8.3

8,000

7.1

1. Use a rigid and precise machine and holder. 2. When chattering occurs, reduce the speed and feed simultaneously. 3. Use a suitable cutting fluid with high smoke retardant. * Maximum speed will vary by diameter.

osgtool.com

1365

End Mill Technical

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