ToolingSolutionsProductCatalogVol1 2024 USA LR

WXL ® Premium Performance Carbide End Mills with OSG's Proprietary WXL Coating

List 3791 - EXOCARB® WXL®: 2 Flute, Stub Length

Slotting

Hardness

<32 HRC

33-41 HRC

42-50 HRC

Hardened Steels Pre-hardened Steels Stainless Steels

Work Material Cutting Speed

Copper Copper Alloy

Mild Steels Carbon Steels

45-376 SFM*

41-309 SFM*

41-309 SFM*

40-258 SFM*

Depth of Cut

D (mm)

L2 (mm)

Speed (RPM)

Feed (in/min)

aa (in)

Speed (RPM) 25,000 25,000 25,000 22,000 20,000 20,000 20,000 20,000 25,000 25,000 25,000 25,000 22,000 20,000 20,000 20,000 16,000 25,000 25,000 25,000 22,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 25,000 25,000 25,000 25,000 25,000 22,000 20,000 20,000 20,000 20,000 20,000 18,000 25,000 25,000 25,000 25,000 22,000 22,000 22,000 20,000 18,000 18,000 15,000 25,000 25,000 25,000 22,000 22,000

Feed (in/min)

aa (in)

Speed (RPM) 25,000 25,000 25,000 22,000 20,000 20,000 20,000 20,000 25,000 25,000 25,000 25,000 22,000 20,000 20,000 20,000 16,000 25,000 25,000 25,000 22,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 25,000 25,000 25,000 25,000 25,000 22,000 20,000 20,000 18,000 18,000 18,000 16,000 25,000 25,000 25,000 25,000 22,000 22,000 22,000 18,000 18,000 16,000 14,000 25,000 25,000 25,000 22,000 22,000

Feed (in/min)

aa (in)

Speed (RPM) 25,000 25,000 25,000 20,000 20,000 20,000 20,000 20,000 25,000 25,000 25,000 25,000 20,000 20,000 18,000 16,000 13,000 25,000 25,000 25,000 20,000 20,000 20,000 20,000 20,000 20,000 18,000 16,000 25,000 25,000 25,000 25,000 22,000 20,000 20,000 20,000 18,000 18,000 18,000 16,000 25,000 25,000 25,000 22,000 20,000 20,000 20,000 18,000 18,000 16,000 14,000 25,000 22,000 22,000 20,000 20,000

Feed (in/min)

aa (in)

0.5 25,000

13.7 10.6

0.0009 0.0006 0.0004 0.0002 0.0002 0.0002 0.0002 0.0001 0.0013 0.0011 0.0009 0.0007 0.0004 0.0003 0.0002 0.0001 0.0001 0.0013 0.0012 0.0008 0.0006 0.0003 0.0002 0.0002 0.0001 0.0001 0.0001 0.0001 0.0021 0.0021 0.0014 0.0010 0.0007 0.0003 0.0002 0.0002 0.0001 0.0001 0.0001 0.0001 0.0026 0.0024 0.0019 0.0014 0.0009 0.0005 0.0003 0.0002 0.0001 0.0001 0.0001 0.0030 0.0022 0.0014 0.0008 0.0004

13.8 10.8

0.0007 0.0005 0.0003 0.0002 0.0002 0.0001 0.0001 0.0001 0.0011 0.0009 0.0008 0.0006 0.0004 0.0003 0.0002 0.0001 0.0001 0.0011 0.0010 0.0007 0.0005 0.0002 0.0002 0.0002 0.0001 0.0001 0.0001 0.0001 0.0018 0.0018 0.0012 0.0008 0.0006 0.0002 0.0002 0.0002 0.0001 0.0001 0.0001 0.0001 0.0021 0.0020 0.0016 0.0012 0.0007 0.0004 0.0003 0.0002 0.0001 0.0001 0.0001 0.0025 0.0018 0.0011 0.0007 0.0003

13.8 10.8

0.0006 0.0004 0.0003 0.0002 0.0002 0.0001 0.0001 0.0001 0.0009 0.0008 0.0007 0.0005 0.0003 0.0002 0.0001 0.0001 0.0001 0.0009 0.0009 0.0006 0.0004 0.0002 0.0002 0.0001 0.0001 0.0001 0.0001 0.0001 0.0015 0.0015 0.0011 0.0007 0.0004 0.0002 0.0002 0.0001 0.0001 0.0001 0.0001 0.0001 0.0018 0.0016 0.0013 0.0008 0.0006 0.0003 0.0002 0.0002 0.0001 0.0001 0.0001 0.0021 0.0015 0.0010 0.0006 0.0003

8.5 6.8 5.9 4.7 3.9 3.5 3.1 1.2

0.0005 0.0004 0.0002 0.0001 0.0001 0.0001 0.0001 0.0001 0.0007 0.0006 0.0005 0.0003 0.0002 0.0001 0.0001 0.0001 0.0001 0.0007 0.0007 0.0004 0.0003 0.0001 0.0001 0.0001 0.0001 0.0001 0.0001 0.0001 0.0012 0.0012 0.0009 0.0006 0.0003 0.0002 0.0001 0.0001 0.0001 0.0001 0.0001 0.0001 0.0014 0.0012 0.0010 0.0008 0.0005 0.0003 0.0002 0.0001 0.0001 0.0001 0.0001 0.0017 0.0012 0.0008 0.0004 0.0002

1

25,000

1.5 25,000

8.6 8.7 7.5 7.1 5.9 1.6

8.8 7.9 7.1 6.7 5.5 1.6

8.8 7.9 6.7 6.3 5.1 1.4

2

24,000

0.2

2.5 22,000

3

22,000

3.5 22,000

4 1

22,000 25,000

12.3 11.0 10.6

12.3 11.1 10.5

10.8

10.2

1.5 25,000

9.2 8.8 8.1 6.3 5.9 5.5 3.1 1.2

8.5 7.9 7.5 5.9 5.1 4.7 2.4 0.8

2

25,000

2.5 25,000

9.7

9.8 9.8 7.5 6.3 3.5 1.2

3 4 5 6 9

25,000 24,000 24,000 24,000 19,000

11.1

0.3

8.7 7.5 3.9 1.2

1.5 25,000

13.3 12.3 10.6 11.1

13.5 12.3 10.5

11.7 10.8

11.2 10.2

2 3 4 5 6 7 8 9

25,000 25,000 25,000 24,000 24,000 24,000 24,000 24,000

8.8 7.9 6.3 5.5 4.7 4.3 3.9 3.3 3.1

7.9 5.9 5.1 4.7 4.3 3.9 3.1 2.8 2.4

9.8 7.9 7.1 5.5 5.1 4.7 4.3 3.5

9.4 8.3 6.3 5.9 5.5 5.1 3.9

0.4

10 24,000 12 24,000 1.5 25,000

16.9 15.3 14.8 14.1 13.2 15.6 15.0 12.6 11.8

16.9 15.4 14.8 14.1 13.4 13.8 12.6 10.6

12.9 12.3 11.8 11.2 11.8

11.2 10.2 10.2

2 3 4 5 6 7 8 9

25,000 25,000 25,000 25,000 25,000 24,000 24,000 24,000

9.8 9.1 7.1 6.7 5.9 5.5 5.1 3.9 2.8

8.7 7.9 7.1 6.3 5.9 4.7 3.1

0.5

9.8 7.9 6.3 3.5

10 24,000 12 24,000 15 21,500

9.4 7.5 3.9

2 3 4 5 6 7 8

25,000 25,000 25,000 25,000 25,000 25,000 25,000

18.4 16.9 15.9 14.1 11.1 11.1 11.1

18.5 16.9 15.8 14.1

12.3 11.1 10.5

10.9 10.2

7.9 7.1 5.9 5.9 5.9 5.1 4.7 3.9 2.4

8.7 7.9 7.9 7.9 5.9 5.9 4.3 2.8

0.6

9.8 9.8 9.8 7.9 7.5 5.1 3.1

10 24,000 12 21,500 15 21,500 18 18,000

9.4 8.7 5.9 3.5

0.6

2 4 6 8

25,000 25,000 25,000 25,000

18.4 15.9 15.9 11.1 11.1

18.5 15.8 15.8

15.4 10.5

15.1 11.8

0.7

7.0 7.9 7.9

7.9 5.9 5.9

9.8 9.8

10 25,000

1. Use a rigid and precise machine and holder. 2. When chattering occurs, reduce the speed and feed simultaneously. 3. Use a suitable cutting fluid with high smoke retardant. * Maximum speed will vary by diameter.

osgtool.com

1364

End Mill Technical

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