ToolingSolutionsProductCatalogVol1 2024 USA LR

A Brand AE-TL-N Advanced Performance DLC Coated End Mills for Non-Ferrous Materials

Slotting List 8630, 8730: 3xD Length of Cut

Work Material

Aluminum Alloys, Magnesium Alloys A5052, A6061, A7075, AZ91, AZ80A

Aluminum Alloy Casting AC4C, ADC

Copper Alloy C1100

Cutting Speed

600 ~ 1500 SFM

600 ~ 1500 SFM

300 ~ 900 SFM

a a=1xD

a a=0.5xD

Depth of Cut

Mill Dia.

Speed RPM 25,000 25,000 25,000 24,400 23,300 19,400 18,300 14,700 14,500 12,200 11,600 9,700 9,200 7,300

Feed in/min

Speed RPM 25,000 25,000 25,000 24,400 23,300 19,400 18,300 14,700 14,500 12,200 11,600 9,700 9,200 7,300

Feed in/min

Speed RPM 19,400 18,300 14,500 12,200 11,600 9,700

Feed in/min

Inch

mm

-

3

70.9 70.9 82.7 92.2 96.3 96.2 95.1 97.2 95.9 92.2 95.9 96.2 95.6 96.6 98.0 91.3

70.9 70.9 82.7 92.2 96.3 96.2 95.1 97.2 95.9 92.2 95.9 96.2 95.6 96.6 98.0 91.3

55.0 51.9 48.0 46.1 48.0 48.1 47.8 48.3 48.3 46.1 48.0 47.6 47.8 48.9 49.8 45.6

1/8

-

-

4

3/16

-

- -

5 6

1/4

- -

9,200 7,300 7,300 6,100 5,800 4,800 4,600 3,700 3,100 2,300

5/16

-

8

3/8

-

- -

10 12

1/2 5/8 3/4

- - - -

6,100 4,600

6,100 4,600

1

1. Use a rigid and precise machine and holder. 2. The indicated speeds and feeds are for milling with water-soluble coolant. 3. Please adjust the speed and feed when the cutting depth is large or when machines with low rigidity are used. 4. Reduce speed and feed as well as depth of cut when high precision is required. 5. Please always use the appropriate cutting fluid recommended by the cutting fluid manufacturer in the machining of magnesium alloys. Be cautious with the cutting chips as they are highly flammable and may pose a serious fire risk if not properly handled.

Side Milling

Work Material

Aluminum Alloys, Magnesium Alloys A5052, A6061, A7075, AZ91, AZ80A

Aluminum Alloy Casting AC4C, ADC

Copper Alloy C1100

Cutting Speed

800 ~ 2200 SFM

800 ~ 2200 SFM

600 ~ 1200 SFM

a a=3xD • a r=0.1xD

Depth of Cut

Mill Dia.

Speed RPM 25,000 25,000 25,000 25,000 25,000 25,000 25,000 20,800 20,600 17,300 16,500 13,700 13,000 10,400

Feed in/min

Speed RPM 25,000 25,000 25,000 25,000 25,000 25,000 25,000 20,800 20,600 17,300 16,500 13,700 13,000 10,400

Feed in/min

Speed RPM 25,000 25,000 21,800 18,300 17,500 14,500 13,700 11,000 10,900 9,200

Feed in/min

Inch

mm

-

3

79.7 88.6

79.7 88.6

79.7 88.6 89.6 86.5 89.9 89.4 89.0 90.9 89.6 86.9 89.4 90.0 89.7 90.9 92.4 84.3

1/8

-

-

4

102.8 118.1 128.4 154.1 162.4 172.0 169.3 163.5 169.5 168.9 168.9 172.0 174.7 161.2

102.8 118.1 128.4 154.1 162.4 172.0 169.3 163.5 169.5 168.9 168.9 172.0 174.7 161.2

3/16

-

- -

5 6

1/4

- -

5/16

-

8

3/8

-

- -

10 12

8,700 7,300 6,900 5,500 4,600 3,400

1/2 5/8 3/4

- - - -

8,700 6,500

8,700 6,500

1

1. Use a rigid and precise machine and holder. 2. The indicated speeds and feeds are for milling with water-soluble coolant. 3. Please adjust the speed and feed when the cutting depth is large or when machines with low rigidity are used. 4. Reduce speed and feed as well as depth of cut when high precision is required. 5. Please always use the appropriate cutting fluid recommended by the cutting fluid manufacturer in the machining of magnesium alloys. Be cautious with the cutting chips as they are highly flammable and may pose a serious fire risk if not properly handled.

osgtool.com

1353

End Mill Technical

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