ToolingSolutionsProductCatalogVol1 2024 USA LR

A Brand AE-VTS-N & AE-CR-VTS-N Advanced Performance DLC Coated End Mills for Non-Ferrous Materials

List 8830, 8930, 8870, 8970: 3-Flute, Regular Length, Reduced Neck (Continued)

Plunging

Work Material

Aluminum Alloys, Magnesium Alloys A5052, A6061, A7075, AZ91, AZ80A

Aluminum Alloy Casting AC4C, ADC

Copper Alloy C1100

Cutting Speed

495 SFM

495 SFM

248 SFM

Depth of Cut

Aa = 1xD

Aa = 0.5xD

Mill Dia.

Speed RPM 20000 20000 20000 20000 15,900 15,110 12,000 10,070

Feed in/min

Speed RPM 20000 20000 20000 20000 15,900 15,110 12,000 10,070

Feed in/min

Speed RPM

Feed in/min

Inch

mm

- - - - -

1

15.7 15.7 15.7 15.7 19.7 19.8 19.7 19.8 19.7 23.6 23.8 23.8 27.6 27.7 27.6 27.6 27.7

15.7 15.7 15.7 15.7 19.7 19.8 19.7 19.8 19.7 23.6 23.8 23.8 27.6 27.7 27.6 27.6 27.7

10000 10000 10000 10000 8,000 7,570 6,000 5,040 4,800 4,000 3,780 3,020 3,000 2,520 2,400 2,000 1,890

4.7 4.7 4.7 4.7 5.9 6.0 5.9 6.0 5.9 7.1 7.1 7.1 8.3 8.2 8.3 8.3 8.2

1.5

2

2.5

3

1/8

-

-

4

3/16

-

- -

5 6

9,600 8,000 7,550 6,040 6,000 5,030 4,800 4,000 3,770

9,600 8,000 7,550 6,040 6,000 5,030 4,800 4,000 3,770

1/4

- -

5/16

-

8

3/8

-

- -

10 12

1/2

-

1. The above milling condition is a guideline for the overhang length is 4×D. 2. Use a rigid and precise machine and holder. 3. The indicated speeds and feeds are for milling with water-soluble coolant. 4. Please adjust the speed and feed when the cutting depth is large or when machines with low rigidity are used. 5. Reduce speed and feed as well as depth of cut when high precision is required. 6. Adjust the speed and feed accordingly when the overhang length is longer than specified (See table below). 7. Please always use the appropriate cutting fluid recommended by the cutting fluid manufacturer in the machining of magnesium alloys. Be cautious with the cutting chips as they are highly flammable and may pose a serious fire risk if not properly handled.

Cutting Condition Guide for Changes in Overhang Length

Aluminum Alloys, Magnesium Alloys A5052, A6061, A7075, AZ91, AZ80A

Work Material

Aluminum Alloy Casting AC4C, ADC

Copper Alloy C1100

Speed RPM

Feed in/min

Speed RPM

Feed in/min

Speed RPM

Feed in/min

L/D

5 6 5 6 5 6

70% 50% 70% 50% 80% 60%

70% 50% 70% 50% 80% 60%

70% 50% 70% 50% 80% 60%

Slotting

Side Milling

Plunging

osgtool.com

1352

End Mill Technical

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