ToolingSolutionsProductCatalogVol1 2024 USA LR

A Brand AE-VTS-N & AE-CR-VTS-N Advanced Performance DLC Coated End Mills for Non-Ferrous Materials

List 8830, 8930, 8870, 8970: 3-Flute, Regular Length, Reduced Neck

Slotting

Work Material

Aluminum Alloys, Magnesium Alloys A5052, A6061, A7075, AZ91, AZ80A

Aluminum Alloy Casting AC4C, ADC

Copper Alloy C1100

Cutting Speed

600 - 1700 SFM

600 - 1700 SFM

400 - 1000 SFM

Depth of Cut

Aa=1xD

Aa=0.5xD

Mill Dia.

Speed RPM 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 21,000 19,800 15,900 15,800 13,200 12,600 10,500 9,900

Feed in/min

Speed RPM 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 21,000 19,800 15,900 15,800 13,200 12,600 10,500 9,900

Feed in/min

Speed RPM 25,000 25,000 25,000 25,000 22,600 21,400 17,000 14,200 13,600 11,300 10,700 8,500 8,500 7,100

Feed in/min

Inch

mm

- - - - -

1

25.0 37.5 50.0 62.5 79.7 88.6

25.0 37.5 50.0 62.5 79.7 88.6

25.0 37.5 50.0 62.5 72.1 75.8 69.9 67.1 69.9 69.7 69.5 70.3 69.9 67.1 69.9 70.3 68.9

1.5

2

2.5

3

1/8

-

-

4

102.8 118.1 128.4 129.5 128.6 131.5 129.9 124.7 129.5 129.5 128.6

102.8 118.1 128.4 129.5 128.6 131.5 129.9 124.7 129.5 129.5 128.6

3/16

-

- -

5 6

1/4

- -

5/16

-

8

3/8

-

- -

10 12

6,800 5,700 5,300

1/2

-

1. The above milling condition is a guideline for the overhang length is 4×D. 2. Use a rigid and precise machine and holder. 3. The indicated speeds and feeds are for milling with water-soluble coolant. 4. Please adjust the speed and feed when the cutting depth is large or when machines with low rigidity are used. 5. Reduce speed and feed as well as depth of cut when high precision is required. 6. Adjust the speed and feed accordingly when the overhang length is longer than specified (refer to p.1352). 7. Please always use the appropriate cutting fluid recommended by the cutting fluid manufacturer in the machining of magnesium alloys. Be cautious with the cutting chips as they are highly flammable and may pose a serious fire risk if not properly handled.

Side Milling

Work Material

Aluminum Alloys, Magnesium Alloys A5052, A6061, A7075, AZ91, AZ80A

Aluminum Alloy Casting AC4C, ADC

Copper Alloy C1100

Cutting Speed

800 - 2200 SFM

800 - 2200 SFM

600 - 1200 SFM

Depth of Cut

Aa = 1.5xD Ar = 0.2xD

Aa = 1.5xD Ar = 0.1xD

Mill Dia.

Speed RPM 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 20,800 20,600 17,300 16,500 13,700 13,000

Feed in/min

Speed RPM 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 20,800 20,600 17,300 16,500 13,700 13,000

Feed in/min

Speed RPM 25,000 25,000 25,000 25,000 25,000 25,000 21,800 18,300 17,500 14,500 13,700 11,000 10,900 9,200

Feed in/min

Inch

mm

- - - - -

1

25.0 37.5 50.0 62.5 79.7 88.6

25.0 37.5 50.0 62.5 79.7 88.6

25.0 37.5 50.0 62.5 79.7 88.6 89.6 86.5 89.9 89.4 89.0 90.9 89.6 86.9 89.4 90.0 89.7

1.5

2

2.5

3

1/8

-

-

4

102.8 118.1 128.4 154.1 162.4 172.0 169.3 163.5 169.5 168.9 168.9

102.8 118.1 128.4 154.1 162.4 172.0 169.3 163.5 169.5 168.9 168.9

3/16

-

- -

5 6

1/4

- -

5/16

-

8

3/8

-

- -

10 12

8,700 7,300 6,900

1/2

-

1. The above milling condition is a guideline for the overhang length is 4×D. 2. Use a rigid and precise machine and holder. 3. The indicated speeds and feeds are for milling with water-soluble coolant. 4. Please adjust the speed and feed when the cutting depth is large or when machines with low rigidity are used. 5. Reduce speed and feed as well as depth of cut when high precision is required. 6. Adjust the speed and feed accordingly when the overhang length is longer than specified (refer to p.1352). 7. Please always use the appropriate cutting fluid recommended by the cutting fluid manufacturer in the machining of magnesium alloys. Be cautious with the cutting chips as they are highly flammable and may pose a serious fire risk if not properly handled.

osgtool.com

1351

End Mill Technical

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