ToolingSolutionsProductCatalogVol1 2024 USA LR

A Brand AE-MSS-H Advanced Performance Carbide End Mills with DUROREY Coating

Side Milling List 8441, 8541: Multi-Flute, Stub Length, Reduced Neck, Square End

Hardness

Up to 45 HRC

45-55 HRC

55-62 HRC

62-66 HRC

66-70 HRC

Tool Steels Hardened Steels Alloy Steels

Work Material

Hardened Steels

Cutting Speed (SFM)

360 - 425

260 - 330

195 - 260

165 - 230

130 - 200

a a ≤ 1.5D a r ≤ 0.1D a r Max=1mm

a a ≤ 1.5D a r ≤ 0.05D a r Max=0.5mm

a a ≤ 1.5D a r ≤ 0.03D a r Max=0.3mm

Depth of Cut

Mill Dia.

Speed RPM 24,061 19,249 16,041 13,749 12,740 12,031

Feed in/min

Speed RPM 18,076 14,461 12,051 10,329 9,550 9,038

Feed in/min

Speed RPM 14,046 11,237

Feed in/min

Speed RPM 12,031

Feed in/min

Speed RPM 10,015

Feed in/min

Inch mm 1/16 -

48.1 48.1 48.1 48.1 48.0 48.1 48.1 48.0 48.1 48.0 48.1 72.0 72.1 72.1 72.1 72.4 72.1 72.0 72.1 72.0 72.1

35.3 35.3 35.3 35.3 34.6 35.3 35.3 35.0 35.3 36.2 35.3 53.1 52.9 52.9 52.9 53.1 52.9 52.8 52.9 52.4 52.9

21.0 21.0 21.0 21.0 20.9 21.0 21.0 20.9 21.0 21.3 21.0 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5

15.8 15.8 15.8 15.8 15.7 15.8 15.8 15.7 15.8 15.7 15.8 23.6 23.6 23.6 23.6 23.6 23.6 23.6 23.6 23.6 23.6

9.9 9.9 9.9 9.9 9.8 9.9 9.9 9.8 9.9 9.8 9.9

5/64 3/32 7/64

- - - - -

9,624 8,020 6,875 6,370 6,015 4,812 4,780 4,010 3,820 3,437 3,180 3,008 2,673 2,406 2,390 2,005 1,910 1,719 1,590 1,504

8,012 6,677 5,723 5,310 5,008 4,006 3,980 3,338 3,180 2,862 2,650 2,504 2,226 2,003 1,990 1,669 1,590 1,431 1,330 1,252

9,364 8,026 7,430 7,023 5,618 5,570 4,682 4,460 4,013 3,720 3,511 3,121 2,809 2,790 2,341 2,230 2,007 1,860 1,756

-

3

1/8

5/32

9,624 9,550 8,020 7,640 6,875 6,370 6,015 5,347 4,812 4,780 4,010 3,820 3,437 3,180 3,008

7,231 7,170 6,025 5,730 5,165 4,780 4,519 4,017 3,615 3,580 3,013 2,870 2,582 2,390 2,260

-

4

3/16

-

-

5

7/32

-

-

6

15.0 14.9 14.9 14.9 15.0 14.9 15.0 14.9 15.0 14.9

1/4

- - -

9/32 5/16

-

8

3/8

-

-

10

7/16

-

-

12

1/2

-

1. Use a rigid and precise machine and holder. 2. When chattering occurs, reduce the speed and feed simultaneously. 3. Use an air blow or a suitable cutting fluid with high smoke retardant properties.

High Speed Milling

Hardness

Up to 45 HRC

45-55 HRC

55-62 HRC

62-66 HRC

66-70 HRC

Tool Steels Hardened Steels Alloy Steels

Work Material

Hardened Steels

Cutting Speed (SFM)

950 - 1,020

785 - 850

490 - 560

425 - 490

295 - 360

a a ≤ 1.5D a r ≤ 0.01D a r Max=0.1mm

a a ≤ 1.5D a r ≤ 0.02D a r Max=0.2mm

Depth of Cut

Mill Dia.

Speed RPM 50,000 48,171 40,142 34,408 31,850 30,107 24,085 23,890 20,071 19,110 17,204 15,920 15,053 13,381 12,043 11,940 10,036 9,550

Feed in/min

Speed RPM 50,000 40,110 33,425 28,650 26,540 25,069 20,055 19,900 16,712 15,920 14,325 13,270 12,534 11,142 10,027 9,950 8,356 7,960

Feed in/min

Speed RPM 32,122 25,698 21,415 18,356 16,990 16,061 12,849 12,740 10,707 10,190

Feed in/min

Speed RPM 28,092 22,473 18,728 16,052 14,860 14,046 11,237 11,150 9,364 8,920

Feed in/min

Speed RPM 20,031 16,024 13,354 11,446 10,620 10,015

Feed in/min

Inch mm 1/16 -

112.5 135.5 135.5 135.5 135.4 135.5 135.5 135.4 135.5 135.4 135.5 203.1 203.2 203.2 203.2 203.1 203.2 203.1 203.2 203.1 203.2

112.5 112.8 112.8 112.8 113.0 112.8 112.8 113.0 112.8 113.0 112.8 169.3 169.2 169.2 169.2 169.3 169.2 169.3 169.2 169.3 169.2

60.2 60.2 60.2 60.2 60.2 60.2 60.2 60.2 60.2 60.2 60.2 90.2 90.3 90.3 90.3 90.2 90.3 90.2 90.3 90.2 90.3

49.2 49.2 49.2 49.2 46.9 49.2 49.2 46.9 49.2 46.9 49.2 70.1 73.7 73.7 73.7 69.7 46.0 46.1 46.0 46.1 46.0

28.0 28.0 28.0 28.0 28.3 28.0 28.0 28.3 28.0 28.3 28.0 42.5 42.1 42.1 42.1 42.5 42.1 42.5 42.1 42.5 42.1

5/64 3/32 7/64

- - - - -

-

3

1/8

5/32

8,012 7,960 6,677 6,370 5,723 5,310 5,008 4,451 4,006 3,980 3,338 3,180 2,862 2,650 2,504

-

4

3/16

-

-

5

7/32

-

9,178 8,490 8,031 7,138 6,424 6,370 5,354 5,100 4,589 4,250 4,015

8,026 7,430 7,023 6,243 5,618 5,570 4,682 4,460 4,013 3,720 3,511

-

6

1/4

- - -

9/32 5/16

-

8

3/8

-

-

10

7/16

-

8,602 7,960 7,527

7,162 6,630 6,267

-

12

1/2

-

1. Tools can cause sparks. Do not use flammable fluids. 2 Use an air blow or a suitable cutting fluid with high smoke retardant properties.

osgtool.com

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End Mill Technical

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