Precision Instruments Spring Edition April 1st - June 30th
1-800-923-6255 www.dgisupply.c om
Product Catalog Tooling Solutions
Master Index
Introduction
1-21
Icon Guide.............................................................................4-5 Philosophy & Business Model............................................6 Message from the President...............................................7 OSG Timeline........................................................................8-9 OSG Global Network....................................................10-13
Core Products..................................................................14-15 Surface Treatments.......................................................16-17 Brand Index......................................................................18-19 Web & Social Media............................................................20 A Brand....................................................................................21
Drills
22-374
Carbide......................................................................... 166-186 V-Series......................................................................... 187-210 NEXUS........................................................................... 211-215 EX-GOLD ® .................................................................... 216-255 PHOENIX ® ..................................................................... 256-304 Drills Technical...........................................................305-373 Drill Reconditioning.................................................374-375
Drilling Application Guide..........................................24-25 Illustrated Index/Application Guide.......................26-35 A Brand...........................................................................36-110 EXOPRO ® ....................................................................... 111-117 Composite Drills........................................................111-123 EXOCARB ® .................................................................... 127-130 EXOCARB ® MAX.......................................................... 131-145 HY-PRO ® CARB............................................................ 146-165
Taps
376-794
Straight Fluted Taps.................................................630-694 Screw Thread Insert Taps.......................................695-731 Pipe Taps......................................................................732-750 Round Dies..................................................................751-755 Thread Gages.............................................................756-758 Threading Technical.................................................759-795
Threading Application Guide...............................378-379 Illustrated Index/Application Guide..................380-399 Thread Mills................................................................400-416 Diameter Correction Tool......................................417-419 Forming Taps..............................................................420-466 Spiral Fluted Taps......................................................467-550 Spiral Pointed Taps...................................................551-629
End Mills
796-1560
Illustrated Index/Application Guide..................798-829 Square End..................................................................830-988 Corner Radius & Corner Chamfer.....................989-1052 Ball Nose.................................................................1053-1122 Routers. ................................................................... 1123-1131
Tapered. .................................................................. 1132-1137 Burrs. ........................................................................ 1138-1184 Indexable Cutters................................................1185-1334 Milling Technical..................................................1335-1559 End Mill Reconditioning....................................1560-1561
HY-PRO ® Shrink
1562-1588
Illustrated Index..............................................................1564 SynchroMaster ® ..................................................... 1565-1568
HY-PRO ® Shrink..................................................... 1569-1588
Product Indexes
1589-1706
List Number Index...............................................1589-1592
EDP Numerical Index..........................................1593-1706
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Master Index
Icon Guide
Tool Materials
HSS HSS HSS-Co HSS Cobalt
HSSE High Vanadium HSS XPM High Grade
PCD PCD STEEL Steel
Powder Metallurgy HSS
VC 10
CERMET CERMET
Powder Metallurgy HSS
CBN CBN
CARBIDE Tungsten Carbide
Surface Treatment
Multi-Layer TiAlN Coating
BR Bright
EXO ®
TiCN Coating
TiCN
CrN CrN Coating
HR HR Coating
TiN TiN Coating
OSG Patented Diamond Coating
OSG Special Multi- Layer TiCN Coating
IchAda IchAda Coating
DIA
V
DLC-IGUSS Coating
Nitride Coating
Ni
WD1 WD1 Coating
Nitride/ Steam Oxide Coating
DLC DLC Coating
N S/O
WXL WXL® Coating
Duarise Coating
DUARISE
S/O Steam Oxide Coating
WXS® Coating
WXS
DUROREY Coating
DUROREY
Super Smooth
SS
Coating Thickness
12μm
EgiAs Coating
EgiAs
TiAIN TiAlN Coating
Tool Styles
STRAIGHT FLUTE
HF
Corner Radius
High Feed Radius
Forming
Straight Flute
FORMING
THREAD MILL
ROUND DIES
Corner Chamfer
Thread Mills
Round Dies
SPIRAL FLUTE
THREAD GAGES
Ball
Spiral Flute
Thread Gages
SPIRAL POINT
Spiral Point
Square End
Taper Barrel
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Icon Guide
Icon Guide
Tool Dimensions
EXTRA LONG Extra Long Length
FINE ROUGH Fine Rough
Center Cutting
ROUGH FINISH Rough Finish
LONG Long Length
Non-Center Cutting
R
JOBBERS Jobber Length
Inch Product Units
Radius Tolerance
± 0
TAPER Taper Length
# FLUTE Drill Number of Flutes
Milling Diameter Tolerance
REG Regular Length
# FLUTE Tap Number of Flutes
Coolant-Through
# FLUTE End Mill Number of Flutes
STUB Stub Length
0˚ Helix Angle
FIT SHRINK
Shrink Fit
LH
+0.000~ +0.000 Tool Tolerance
Left Hand
hX SHANK
Shank Tolerance
LHS
C/2.5P Chamfer Lead
Left Hand Spiral
WELDON FLAT Weldon Flat
STI
ROUGH Rough
Screw Thread Insert
Applications
H-Slotting
Helical Drilling
V-Slotting
G-Side Milling
C-Slotting
Drilling Drilling Inclined Surface Drilling Curved Surface
Chamfering
Ramping
Contouring
Face Milling
Vertical Slope
Plunging
Side Milling
Horizontal Slope
Profile Milling
D-Side Milling
Centering
Profile Milling
G-Side Milling
Countersinking
Other Icons
WHILE SUPPLIES LAST!
SPEED FEED Speeds & Feeds
While Supplies Last
NEW
INSERTS
New
Insert Pages
NEW SIZES New Sizes
PACKED
DSC
ACCS.
Discount Code
Packed Quantity
Accessory Pages
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Icon Guide
Philosophy & Business Model
Corporate Philosophy: Global Presence As a comprehensive cutting tool manufacturer, we make products that at a fundamental level contribute to enhancing people's quality of life. Through continuous growth, we have established a production, sales and technical support network spanning 33 countries. Our corporate aim is to continue to expand our operations globally and strengthen our contribution to manufacturing industries worldwide. Business Model Customer communication is at the heart of the OSG brand. We anticipate, listen and actively react to customer needs through on-site face-to-face support. OSG's vast global network provides our production sites with accurate feedback about user needs so that they can quickly design, develop, manufacture and deliver products that precisely meet those needs.
The power of OSG lies in our assured innovative technological know-how for producing high-quality and high-performance products; our exceptional services to respond to situations diligently; and our out-of-the- box thinking to provide total solutions that anticipate our customers' needs. We are committed to contribute to the advancement of the manufacturing industries by shaping our customers' dreams into reality.
The Power to Exceed Customers' Expectations
Innovation
Total Solutions
Customer Communication
Out-of-the-box Thinking
Services
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Philosophy & Business Model
osgtool.com
Message from the President
Shaping your dreams through world class innovative solutions for the manufacturing industry. VISION
MISSION We bring innovation and excellence to our customers through
collaborative partnerships by providing the highest quality cutting tools and cold forming products.
Message from our Leadership Team
As the world’s largest manufacturer of round cutting tools, OSG Corporation has succeeded in maintaining steady growth over the past 80 years. As we look forward to future growth, we would like to express our sincere gratitude to our customers, business partners and shareholders for their support in contributing to OSG’s success. Ever since the Company’s establishment in 1938, OSG has been committed to developing quality products that truly exceed the expectations of each customer. This spirit remains alive in all facets of our operation today and has given OSG the strength to challenge the status quo and deliver products and services in sync with manufacturing needs of the times. Our corporate tagline “Shaping Your Dreams” summarizes this passion for new challenges and commitment to transforming each and every one of our customers’ dreams into reality. As the manufacturing industry is consistently transforming through the new discovery of materials and technologies, OSG is poised for continued growth by delivering new advancements and innovative products that respond quickly to evolving customer needs.
Jeff Tennant President of OSG USA
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Message from the President
OSG History
A Commitment to Quality that Withstands the Test of Time In March 1938, Hideo Osawa established OSG Grinding Co., Ltd. to achieve domestic production of high-quality taps. Thirty years later, OSG's first overseas subsidiary was established in the United States. Based on the corporate philosophy of "global presence," OSG has since then built a production, sales and technical support network spanning 33 countries. With over 50 years of experience in developing new markets and human assets, OSG will continue its global expansion and contribute to the advancement of the manufacturing industry worldwide.
OSG's Company History
1938 Hideo Osawa established OSG Grinding Co., Ltd. in Tokyo Began manufacturing Taps and Dies
1942 Began manufacturing and sales of Screw Gages
1956 Began manufacturing and sales of Cylindrical Rolling Dies
1963 Began manufacturing and sales of Flat Rolling Dies
1968 Originally established as OSG Tap & Die, Inc., the Chicago based sales office marked the first office and growth outside of Japan
1970 Began manufacturing and sales of HSS End Mills
1973 Acquired Sossner Tap & Die in Brunswick, GA
1980 Began manufacturing and sales of Carbide End mills
1983 OSG USA expands to open regional sales office in Placentia, CA
1984 Began manufacturing and sales of Drills
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OSG History
OSG History
1987 Began manufacturing and sales of Cutter Bodies
1988 Established OSG Canada in Burlington, Ontario
1994 Established OSG Royco, S.A. de C.V. in Vellejo, Mexico
2001 OSG USA acquires Quality Carbide Tool, later merges into OSG Bensenville, IL
2004 OSG USA acquires Sterling Die, later merged into OSG faster division Parma, OH
2010 Began sales of OSG Phoenix, an Indexable tooling series
2014 OSG Introduces "The A Brand" product brand
2015 In 2015, To reflect the diverse array of products and services, OSG Tap & Die, Inc. officially changed our name to OSG USA, Inc.
2016 OSG USA, Inc. acquired AMAMCO Tool & Supply Co., Inc in Duncan, South Carolina
2016 OSG USA, Inc. relocated it's National Headquarters to Irving, Texas
2018 OSG Corporation Celebrates its 80th anniversary
2018 OSG USA celebrates its 50th anniversary
2019 OSG USA relocates to new Headquarters in St Charles, IL
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OSG History
Global Network
A Global Network that Accelerates International Business Development
In 1968, OSG Corporation established its very first overseas subsidiary in the United States. Since then, OSG USA has dynamically expanded its presence, establishing a production, sales and technical support network throughout the country.
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Global Network
Global Network
As of January 1, 2024
North American Headquarters (Illinois)
Bensenville Plant (Illinois)
Cold Forming Division Sales Office and Factory (Ohio)
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Global Network
North American Locations
U.S.A. Illinois
California
OSG California Regional Service Center 1921 Miraloma Avenue, Suite B
OSG Illinois North American Headquarters & National Distribution Center 620 Stetson Avenue
Placentia, CA 92870, USA Toll Free: (1) 800-837-2223 Fax: (1) 714-528-9209 Web: osgtool.com
St. Charles, IL 60174, USA Toll Free: (1) 800-837-2223 Phone: (1) 630-790-1400 Fax: (1) 800-837-3334 Web: osgtool.com
Canada Canada
OSG Mfg. Carbide Products Division, Bensenville, Illinois 759 Industrial Drive
Bensenville, IL 60106, USA Phone: (1) 630-274-2100 Fax: (1) 630-274-2121 Web: osgtool.com Ohio
OSG Canada, Ltd. 538 King Forest Court Burlington, ON L7P 5C1, Canada Toll Free: (1) 800-263-4861 Phone: (1) 905-632-8032 Fax: (1) 905-632-8466 Web: osgtool.com
OSG Mfg. Cold Forming Division Sales Office & Factory 12502 Plaza Drive
Parma, Ohio 44130, USA Toll Free: (1) 800-533-1300 Fax: (1) 216-267-3356 Web: osgtool.com
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North American Locations
North American Locations
Mexico
Mexico
OSG Royco (Guanajuato Tech Center) Circuito Santa Fé N o 265, Parque Industrial Santa Fé III, Silao, Guanajuato, C.P. 36275, Mexico Phone: +52 (472) 478-02-00 Premium Grinding, S de R.L. de C.V. Calle Nicolas Gogol 11371 Complejo Industrial Chihuahua,
OSG Royco (Headquarters)
Calle Eje 1 Norte esq. Calle 5, Parque Industrial Toluca 2000, Toluca, Estado de Mexico, C.P. 50233, Mexico Phone: +52 (722) 279-36-08 to 11
Chihuahua, 31136, Mexico Phone: +52 (61) 44-81-68-98
Primus Coating S.A. DE C.V . Eje 1 Norte Esquina Calle 5 Parque Industrial, Toluca 2000, Toluca, Estado de Mexico, 50200, Mexico Phone: +52 (722) 4922-793
OSG Royco (Main Warehouse) Av. Central N o 186, Nueva Industrial Vallejo, Gustavo A Madero,
Ciudad de Mexico, C.P. 07700, Mexico Phone: +52 (55) 5119-3363 to 65 and 68
Global Headquarters Japan
OSG CORPORATION 3-22 Honnogahara, Toyokawa, Aichi, Japan 422-8543 Phone: (81) 533-82-1111
Fax: (81) 533-82-1131 Web: www.osg.co.jp
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North American Locations
Core Products
Supporting Global Manufacturing with Top Class Products and Technology
OSG maintains absolute control over every aspect of its manufacturing capabilities. OSG products are produced in-house - from the production of tool material, creation of tool geometry, to the development of its own proprietary coatings - the 3 vital elements in the manufacturing of superior cutting tools.
Taps
From light production to high production, easy or difficult to machine materials, OSG has a tap for every application.
Drills Be it Stub or X-long, coolant-thru or solid, carbide or HSS, OSG has a drilling solution for you.
End Mills Whether it’s Aluminum Alloy or Inconel, Hardened Steel or Stainless Steel, OSG has the end mill for your job.
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Core Products
Core Products
Rolling Dies OSG specializes in manufacturing superior quality dies and offers an extensive selection of both standard and special tooling to suit all of your external threading applications.
Indexable Tools
The latest technology in performance replaceable tip milling and drilling cutters from OSG.
Gauges Ensure proper tolerances are met with OSG precision ground Plug Go and No Go gages.
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Core Products
Surface Treatments
OSG Product Treatments OSG's surface treatments are designed to meet customer needs through comprehensive technology by providing wear resistance, seizure resistance, corrosion resistance and mold release. OSG proprietary treatments provide a range of thicknesses, hardnesses and oxidation temperatures so you are sure to find the best match for any application.
Oxidation Temp. (°C)
Thickness (μm)
Hardness (HV)
Application
Coating Coating Color
Type
For drilling steel, stainless steel & hardened steel. A PVD coating with excellent surface smoothness and abrasion resistance, high surface hardness and heat resistance for small diameter tools. For milling steel, stainless steel & hardened steel. A PVD coating with excellent surface hardness and wear resistance, excellent heat resistance and low coefficient of friction to reduce material adhesion. Ideally suited for Hardened steel > 50 HRC. Also works in: Cast Iron, Carbon Steel, Alloy Steel, Die Steel, Hardened Steel 35-50 HRC. Use in combination with High Speed Machining Techniques to optimize performance. For drilling steel, stainless steel, cast iron & hardened steel. A PVD coating with excellent surface hardness and wear resistance, excellent heat resistance and low coefficient of friction to reduce material adhesion. For drilling steel, stainless steel, cast iron, aluminum & hardened steel. A PVD coating with excellent surface hardness and wear resistance, excellent heat resistance and low coefficient of friction to reduce material adhesion.
Cr
1~5
3100
1100
IchAda
Black Gray
Cr multilayer
1~5
3100
1100
DUARISE
Black Gray
SiC- containing Nano
1~5
4180
1300
DUROREY
Layered Periodic
Black Gray
Cr multilayer
3~5
3300
1100
WD1
Iridescent Blue
Nano multilayer
3~5
3200
1100
EgiAs
Iridescent Red
For drilling, tapping & milling steel, stainless steel & hardened steel.
SiC
1~5
3500
1300
A PVD coating with excellent surface hardness and wear resistance, excellent heat resistance and low coefficient of friction to reduce material adhesion. For drilling & milling steel, stainless steel & hardened steel. A PVD coating with excellent surface hardness and wear resistance, excellent heat resistance and low coefficient of friction to reduce material adhesion. For drilling, tapping & milling steel, stainless steel, cast iron & heat resistant alloys. A PVD coating with high surface hardness and wear resistance, very good heat resistance and low coefficient of friction to reduce material adhesion. For drilling, tapping & milling steel, stainless steel, cast iron & heat resistant alloys. A PVD coating with high surface hardness and wear resistance, very good heat resistance and low coefficient of friction to reduce material adhesion.
WXS
Black Gray
Cr
1~5
3100
1100
WXL
Black Gray
TiAlN multilayer
3
2800
850
EXO ®
Black Violet
TiAlN
3
2800
800
TiAIN
Black Violet
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Surface Treatments
Surface Treatments
Oxidation Temp. (°C)
Thickness (μm)
Hardness (HV)
Application
Coating Coating Color
Type
For drilling & tapping steel, stainless steel, aluminum & heat resistant alloys. A PVD coating with high surface hardness and wear resistance, good heat resistance and low coefficient of friction to reduce material adhesion. For drilling, tapping & milling steel, stainless steel, aluminum & heat resistant alloys. A PVD coating with high surface hardness and wear resistance, good heat resistance and low coefficient of friction to reduce material adhesion. For drilling, tapping & milling steel, stainless steel, tool & die steel & aluminum. A PVD coating with good surface hardness and wear resistance, good heat resistance and low coefficient of friction to reduce material adhesion.
TiCN multilayer
3
2700
400
V
Blue Gray
TiCN
3
2700
400
TiCN
Blue Gray
TiN
3
2000
500
TiN
Gold
For drilling & tapping steel, stainless steel, & heat resistant alloys. A PVD coating with high wear & abrasion resistance, very good heat resistance and high surface smoothness to reduce material adhesion.
TiAlN
1
2800
800
SS
Black Violet
For tapping stainless steel & heat resistant alloys. A PVD coating with high wear & abrasion resistance, very good heat resistance and high surface smoothness to reduce material adhesion.
Ti
2
2800
700
HR
Silver Gray
For tapping steel, stainless steel, tool & die steel & nickel-alloys. The oxidized surface layer is porous and increases lubricity by retaining cutting fluid on the working area of the tool. For tapping cast iron, cast aluminum, & plastic. The case-hardened surface layer increases wear resistance in abrasive and tough materials. For tapping non-ferrous materials. A PVD coating with high surface lubricity to reduce material adhesion applied over a case-hardened surface layer with increased wear resistance. For drilling, tapping & milling non-ferrous & composite materials. A CVD coating with superior surface hardness and wear resistance, outstanding durability, and excellent smoothness to reduce material adhesion.
Steam- Oxide
-
-
-
S/O
Black
Nitride 30~50 1000
-
Ni
Silver Gray
CrN
3
1800
700
CrN
Silver Gray
DIA
20, 12
9000
600
DIA
Black
For machining graphite and ceramics. A CVD coating with superior surface hardness and wear resistance, outstanding durability, and excellent edge sharpness.
DIA
20, 12
9000
600
DG
Black
For milling non-ferrous materials. A PVD coating with excellent surface hardness and wear resistance, and very low coefficient of friction to reduce material adhesion.
DLC
0.2
6000
550
DLC
Iridescent Green
For milling non-ferrous materials. A thick-film PVD coating with excellent surface hardness and wear resistance for both high tool durability and good machining accuracy. For general machining of all materials. The uncoated substrate provides good wear resistance and durability in general machining applications.
DLC (SP3 Rich)
0.8
6000
550
Iridescent Green
-
-
-
-
-
BR
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Surface Treatments
OSG Brand Guide
OSG Product Overview - The Total Solution The purpose of this Brand Index is to illustrate OSG's Brand hierarchy and to better help you select the best tool for your machining needs. From the value products under our OSG Standard brands to the high performance products under the EXOCARB®, EXOPRO® and our A Brand, OSG offers a broad range of tools to meet your application requirements.
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OSG Brand Guide
osgtool.com
OSG Brand Guide
A Brand OSG's tooling master class of advanced performance tooling solutions for drilling, milling and threading applications. Elevate your manufacturing endeavors with unsurpassed performance for an extensive range of materials and applications. Quality, reliability, and satisfaction. Bring your A game with OSG's A Brand.
EXOPRO® Ultra premium high performance carbide tooling wiith OSG's proprietary coatings for maximum productivity in specialized applications.
EXOCARB® High performance carbide tooling with OSG's proprietary coatings for high-speed performance and high production applications in difficult to machine materials.
PHOENIX® OSG's comprehensive line up of our PHOENIX® high- performance Indexable products are designed for rough and finish milling and drilling in a variety of applications.
EXO® Premium high speed steel tooling with OSG's proprietary coatings for increased performance in a wide range of materials.
HY-PRO® Performance tooling with OSG's propriety coatings to offer the ideal blend of performance and cost-efficiency.
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OSG Brand Guide
Web & Social Media
OSG Online
osgtool.com
Our website, osgtool.com, is designed to help you find all your cutting tool solutions. We continuously strive to deliver a website that provides a value added experience by focusing on functionality, usability, and appearance while being responsive across all your devices.
O SG News: See What’s New at OSG • Press Releases • New Products • Blog Resources: Tools to Make it Easier
OSG’s Tool Selector: The Right Tool Right Now • With OSG’s tool selector, you are never more than 5 simple steps away from the right tool for your job. Online Live Chat • During regular business hours, OSG provides online support for customers looking for an alternative way to get their technical product assistance.
• Digital Catalog • Product Search • Find a Distributor • Competitor Crossover • MSDS Download • Tap-Drill Size Calculator
Social Media
Connect with OSG
Follow and interact with OSG on popular social media sites including Facebook, Twitter, LinkedIn, Instagram, and YouTube.
Facebook : facebook.com/osgtool Twitter : twitter.com/OSGTOOL LinkedIn : linkedin.com/company/osg-usa-inc Instagram : instagram.com/osgtool/ YouTube : youtube.com/osgtool OSG E-CLUB : Subscribe: eclub@osgtool.com
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Web & Social Media
The A Brand
The A Brand represents a new evolution in cutting tool technology. With a commitment to only the best, the A Brand emanates innovations essential for shaping the future of global manufacturing. The A Brand is not only a premium tooling brand, it also represents the quality assurance OSG guarantees to each and every customer. The A Brand is composed of OSG’s latest high performance threading, drilling and milling tool innovations. Developed with attention to the finest details, manufacturers will experience the level of quality, reliability and satisfaction that can only be delivered by the A Brand tooling master class. Advanced tool qualities have been incorporated into the A Brand products, including a versatility that enables a wide range of processing in different work materials, an excellent capability to perform difficult processing tasks, and high efficiency that leads to shortened production time and cost savings. Expectations have risen that the A Brand will bring innovations into the manufacturing field, and pass on OSG’s technologies from today to the future. To better understand the concept of the A Brand, interviews were conducted with OSG experts who have devoted their manufacturing careers to the development of A Brand products. They spoke enthusiastically about how their passions underpinned the development process.
DRILLING
OSG’s premium tooling brand. Features products that are designed to exceed the evolving manufacturing needs of our customers.
OSG’s ultra-premium tooling series. Features supreme performance carbide drills with OSG’s proprietary coatings, like EgiAs, WXS® and DIA , for maximum cost- efficiency. EXOCARB ® High performance sub-micrograin carbide drills with OSG’s proprietary EXO®, WXS and SS coatings.
EXOCARB ® MAX Maximum performance carbide coolant-through drills for ultra high-speed drilling. HY-PRO ® CARB Premium micrograin carbide drills with OSG EgiAs coating. Perfect blend of performance and cost-efficiency.
CARBIDE Micrograin carbide drills and reamers.
V Products Premium powdered metal and cobalt high speed steel drills with OSG’s proprietary V or WXL coating.
NEXUS Premium high speed steel drills with OSG’s proprietary WD1 coating.
EX-GOLD ® Premium high speed steel drills with TiN & TiAlN coating.
®
OSG’s high performance indexable tooling for drilling in a variety of applications.
Application Guide
Hardness
Work Material
Material Designation
Material Condition
BHN
HRC
Low Carbon Steel
1010, 1018 1035, 1045 1065, 1095
Normalized Normalized Normalized Normalized Hardened Annealed Hardened Annealed Hardened
~190 ~208 ~253
~10 ~15 ~25
Medium Carbon Steel High Carbon Steel
4140, 4340, 8620 4140, 4340, 8620
253~301 327~390
25~32 35~42
Alloy Steel
300 Series / 400 Series 300 Series / 400 Series
~253
~25
327~390
35~42
Stainless Steel
17-4, 15-5, A286 17-4, 15-5, A286 Nodular, Grey 6061, 7075, 2011
~253
~25
327~390
35~42
Cast Iron
As Cast
~208 ~150 ~150
~15
Aluminum Alloy Die Cast Aluminum
Normalized
356AL, 390AL
As Cast
Inconel 718, 625
Annealed Hardened Normalized Normalized Annealed Hardened Annealed Hardened Hardened Hardened
253~301 327~390
25~32 35~42 25~40 25~40 25~32 35~42 10~25 35~48 48~55 55~70
Inconel 718
Nickel Based Alloy
Hastelloy, Waspaloy
Kovar 6Al4V
253~301 327~390 190~253 327~450
Titanium Alloy
6Al4V, 6AL6V
D2, H13, P20, S7
H13
Tool Steel
D2, A2 D2, A2
Magnesium Brass, Bronze
~100 ~150 ~150 ~253
Copper
Beryllium Copper Cobalt-Chrome
~25
Stellite
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Application Guide
osgtool.com
Application Guide
Powdered Metal
Carbide
HSS-Va & HSS-Co
99- 102
103- 107
114- 117
127- 129
146- 157
158- 165
187- 195
196- 198
199- 200
201- 207
208- 210
211- 215
216- 219
220- 253
78-85
86-90 36-49 50-60 91-98 61-77
131 132
*EXOCARB® MAX-MINI covers different materials for each list number. Verify recommended materials on each product page.
good
best
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Application Guide
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Illustrated Index
Brand & List Name
Size Range
Product Page
Tech Page
List
Item
Features
≤2D
Brand ADF
1/64" - 3/4" 0.20mm - 20.00mm 1/8" - 3/4" 3.00mm - 20.00mm 1/8" - 3/4" 2.00mm - 20.00mm
2D, Flat Bottom
318- 319
5700
103-107
Metric CARBIDE EgiAs IchAda
2D, Flat Bottom, Long Shank
Brand
5705
Metric CARBIDE EgiAs 108-109 320
ADFLS
Brand AD
6300
2D
91-94 316
Metric CARBIDE EgiAs
Brand ADO-MICRO
6501
0.70mm - 2.00mm 2D
86 314
Metric CARBIDE IchAda
5172
2.00mm - 12mm Tap Extractor
130 328
Metric CARBIDE BR
EX-H-DRL
≤3D
Brand ADO-TRS
1/8" - 3/4 3.00mm - 20.00mm 1/8" - 3/4" 3.00mm - 20.00mm 3/32" - 3/4" 2.00mm - 20.00mm 3/32" - 3/4" 2.00mm - 20.00mm 1/8" - 1/2" 3.00mm - 12.70mm
3D, 3 Flute
6600
78-81 313
Metric CARBIDE EgiAs
Brand
3D, Flat Bottom
5720
99-102 317
Metric CARBIDE EgiAs
ADFO
Brand ADO-3D Brand ADO-SUS
6500
3D
36-41 306
Metric CARBIDE EgiAs
5200
3D
61-67 312
Metric CARBIDE WXL
5950Ni
3D
114-115 323
Metric CARBIDE DUROREY
WHO-NI
5330
0.20mm - 5.00mm Miniature
Metric CARBIDE TiAIN 136-143 332
WX-MS-GDS
3/64" - 3/4" 1.00mm - 20.00mm 1/8" - 3/4" 3.00mm - 20.00mm
336 - 337 334 - 335 342 - 343 350 - 351
HP243
3D
Metric CARBIDE EgiAs 158-161
HP253
3D
146-149
Metric CARBIDE EgiAs
OH
V-SERIES VPH-GDS
1900
0.50mm - 20.00mm Stub
187-193
XPM
V
Metric
#54 - 1/2" 1.00mm - 12.70mm #47 - 1/2" 1.99mm - 12.70mm
1150
NEXUS-GDS
Stub
211-213
HSSE
WD1
Metric
EX-GOLD EX-GDS
1000
Stub
216-217 352
HSS-Co
TiN
Metric
EX-SUS-GOLD EX-SUS-GDS
1100
0.50mm - 32.00mm Stub
220-240 353
HSSE
TiN
TiAIN
Metric
≤5D
Brand AD
1/8" - 3/4" 2.00mm - 20.00mm 1/8" - 3/4" 3.00mm - 20.00mm 3/32" - 3/4" 2.00mm - 20.00mm 3/32" - 3/4" 2.00mm - 20.00mm
6310
4D
95-98 316
Metric CARBIDE EgiAs
Brand ADO-TRS
5D, 3 Flute
6610
82-85 313
Metric CARBIDE EgiAs
Brand ADO
6510
5D
42-46 306
Metric CARBIDE EgiAs
Brand ADO-SUS
5D, Mega Cooler
5210
68-73 312
Metric CARBIDE WXL
Brand ADO-MICRO
6502
0.70mm - 2.00mm 5D
87 314
Metric CARBIDE IchAda
1/8" - 1/2" 3.00mm - 12.70mm
5955Ni
5D
116-117 323
Metric CARBIDE DUROREY
WHO-NI
26
Illustrated Index/Application Guide
osgtool.com
Application Guide
P
M
K
N
S
H
Steel
Non-Ferrous
HRSA
Carbon Steel
Stainless Steel
Hardened Steel
Alloy Steel 4140 4340
Cast Iron
Aluminum Nickel Alloy Titanium
List No.
Die Steel
Low Medium High 1010 1018 1035 1045 1065
6Al4V (30 HRC)
~35 HRC
35-45 HRC
45-50 HRC
50-70 HRC
6061 7075 Casting Inconel
300
400 17-4 PH
≤2D
5700
5705
6300
6501
5172
≤3D
6600
5720
6500
5200
5950Ni
5330
HP243
HP253
1900
1150
1000
1100
≤5D
6310
6610
6510
5210
6502
5955Ni
good
best
27
Illustrated Index/Application Guide
osgtool.com
Illustrated Index
Brand & List Name
Size Range
Product Page
Tech Page
List
Item
Features
≤5D (Continued)
5171
2.00mm - 18.60mm
127-129 328
Metric CARBIDE WXS
WH70-DRL
5320
0.02mm - 0.08mm 5D, Miniature
134 331
Metric CARBIDE SS
MAX-MINI UVM-DRL
3/64" - 3/4" 1.00mm - 20.00mm 1/8" 3/4" 3.00mm - 20.00mm 3/64" - 1/2" 1.00mm - 12.70mm #56 - 1/2" 1.18mm - 12.70mm 1/8" - 3/4" 3.00mm - 19.05mm #56 - 1/2" 1.18mm - 12.70mm #47 - 11/16" 1.99mm - 17.46mm
336 - 337 334 - 335 338 - 340 338 - 340 338 - 340 338 - 340 342 - 343 344 - 345 346 - 347
HP245
5D
Metric CARBIDE EgiAs 162-165
HP255
5D
150-153
Metric CARBIDE EgiAs
OH
OSG CARBIDE SLOW SPIRAL DRILL
Jobber, Slow Spiral
215
166-170
Metric CARBIDE BR
OSG CARBIDE TWIST DRILL
220D
Jobber
171-173
Metric CARBIDE BR
OSG CARBIDE THREE FLUTE DRILL OSG CARBIDE STRAIGHT DRILL
Jobber, 3 Flute
233
174
Metric CARBIDE BR
Straight Flute, Jobber
200
175-177
Metric CARBIDE BR
V-SERIES VPH-GDR V-SERIES VP-GDR V-SERIES V-HO-GDR V-SELECT V-SDR
1950
Jobber
194-195
XPM
V
Metric
2000
2.00mm - 32.00mm Jobber
196-198
XPM
V
Metric
15/64" - 1-1/4" 5.95mm - 31.75mm 1/2" 2.00mm - 13.00mm #43 - 1/2" 2.00mm - 12.70mm #47 - 3/4" 1.99mm - 19.05mm
1700
Jobber
199-200
HSS-Co
V
Metric
1800
Jobber
208-210 349
HSSE
V
Metric
350 - 351
1650
NEXUS-GDR
Jobber
214-215
HSSE
WD1
Metric
EX-GOLD EX-GDR
1500
Jobber
218-219 352
HSS-Co
TiN
Metric
EX-SUS-GOLD EX-SUS-GDR
1600
2.00mm - 32.00mm Jobbe
241-253 353
HSSE
TiN
TiAIN
Metric
≤8D
Brand ADO
3/32" - 5/8" 2.00mm - 15.88mm 3/32"- 1/2" 2.00mm - 12.70mm 1/8" - 3/4" 3.00mm - 20.00mm 3/32" - 9/16" 2.00mm - 14.29mm 1/8" - 9/16" 3.00mm - 14.29mm 1/8" - 9/16" 3.00mm - 14.29mm 1/8" - 9/16" 3.00mm - 14.29mm 1/8" - 3/8" 3.00mm - 10.00mm 1/8" - 5/16" 3.00mm - 8.00mm
6520
8D
47-49 306
Metric CARBIDE EgiAs
Brand ADO-SUS
5220
8D
74-77 312
Metric CARBIDE WXL
334 - 335
HP258
8D
154-157
Metric CARBIDE EgiAs
OH
≥10D
Brand ADO Brand ADO Brand ADO Brand ADO Brand ADO Brand ADO
307 - 308 307 - 308 307 - 308 307 - 308
6530
10D
50-52
Metric CARBIDE EgiAs
6535
15D
53-54
Metric CARBIDE EgiAs
6540
20D
55-56
Metric CARBIDE EgiAs
6550
30D
57-58
Metric CARBIDE EgiAs
6560
40D
59 309
Metric CARBIDE EgiAs
6570
50D
60 309
Metric CARBIDE EgiAs
28
Illustrated Index/Application Guide
osgtool.com
Application Guide
P
M
K
N
S
H
Steel
Non-Ferrous
HRSA
Carbon Steel
Stainless Steel
Hardened Steel
Alloy Steel 4140 4340
Cast Iron
Aluminum Nickel Alloy Titanium
List No.
Die Steel
Low Medium High 1010 1018 1035 1045 1065
6Al4V (30 HRC)
~35 HRC
35-45 HRC
45-50 HRC
50-70 HRC
6061 7075 Casting Inconel
300
400 17-4 PH
≤5D (Continued)
5171
5320
HP245
HP255
215
220D
233
200
1950
2000
1700
1800
1650
1500
1600
≤8D
6520
5220
HP258
≥10D
6530
6535
6540
6550
6560
6570
good
best
29
Illustrated Index/Application Guide
osgtool.com
Illustrated Index
Brand & List Name
Size Range
Product Page
Tech Page
List
Item
Features
≥10D (Continued)
Brand ADO-MICRO Brand ADO-MICRO Brand ADO-MICRO
6503
1.00mm - 2.00mm 12D
88 315
Metric CARBIDE IchAda
6504
1.00mm - 2.00mm 20D
89 315
Metric CARBIDE IchAda
6505
1.00mm - 2.00mm 30D
90 315
Metric CARBIDE IchAda
13/64" - 5/8" 5.00mm - 15.88mm
10D, 3 Flute, Mega Muscle®
5630
111-113 322
Metric CARBIDE EgiAs
TRS-HO
5275
3.00mm - 10.00mm 15-30D
131 329
Metric CARBIDE BR
MAX-OIL AL
5310
1.00mm - 3.00mm Up to 20D
132 330
Metric CARBIDE EXO ®
MAX-MINI FHL-GDTS
5325
0.02mm - 0.08mm 10D, Miniature
135 331
Metric CARBIDE SS
MAX-MINI UVM-DRL
5340
0.50mm - 3.00mm Miniature
144-145 333
Metric CARBIDE SS
MAX-MINI MRS-GDL
V-SERIES HELIOS V-SERIES HELIOS V-SERIES HELIOS
5/64" - 45/64" 1.60mm - 17.86mm 5/64" - 45/64" 1.60mm - 17.86mm 5/64" - 9/16" 1.60mm - 14.29mm
1750
10D
201-203 348
HSS-Co
WXL
Metric
1760
15D
204-205 348
HSS-Co
WXL
Metric
1770
20D
206-207 348
HSS-Co
WXL
Metric
Centering/Countersinking
Brand AD-LDS
1/4" - 3/4" 3.00mm - 25.00mm
90°/120°/140° Spot Drill
5190
110 321
Metric CARBIDE EgiAs
Miniature, Pilot Drill Drill/ Countersink 1 Flute, Countersink
5315
0.050mm
133 331
Metric CARBIDE SS
MAX-MINI UVM-LDS OSG CARBIDE DRILL/ COUNTERSINK
235
3/64" - 7/32"
178
-
CARBIDE
BR
OSG CARBIDE COUNTERSINK OSG CARBIDE COUNTERSINK OSG CARBIDE COUNTERSINK
700
1/8" - 1"
184
-
CARBIDE
BR
Multiple Flute, Countersink
701
1/4" - 1"
185
-
CARBIDE
BR
6 Flute, Countersink
706
1/4" - 1"
186
-
CARBIDE
BR
EX-GOLD TIN-NC-LDS EX-GOLD LS-NC-LDS
Stub, 60°/ 90°/ 120° Spot Drill Stub, Long Shank 90° Spot Drill
1200
3.00mm - 25.00mm
254 354
HSS
BR
TiN
Metric
1250
3.00mm - 25.00mm
255 354
HSS
BR
Metric
Chucking Reamer
OSG CARBIDE CHUCKING REAMER
3/64" - 1/2" 0.80mm - 13.00mm
Multiple Flutes, Reamer
300D
179-183 341
Metric CARBIDE BR
30
Illustrated Index/Application Guide
osgtool.com
Application Guide
P
M
K
N
S
H
Steel
Non-Ferrous
HRSA
Carbon Steel
Stainless Steel
Hardened Steel
Alloy Steel 4140 4340
Cast Iron
Aluminum Nickel Alloy Titanium
List No.
Die Steel
Low Medium High 1010 1018 1035 1045 1065
6Al4V (30 HRC)
~35 HRC
35-45 HRC
45-50 HRC
50-70 HRC
6061 7075 Casting Inconel
300
400 17-4 PH
≥10D (Continued)
6503
6504
6505
5630
5275
5310
5325
5340
1750
1760
1770
Centering/Countersinking
5190
5315
235
700
701
706
1200
1250
Chucking Reamer
300D
good
best
31
Illustrated Index/Application Guide
osgtool.com
Illustrated Index
Brand & List Name
Size Range
Product Page
Tech Page
List
Item
Features
Composite Drills
#40 - 1/2" 2.50mm - 12.73mm #40 - 1/2" 2.50mm - 12.73mm #40 - 1/2" 2.50mm - 12.73mm #40 - 1/2" 2.50mm - 12.73mm #40 - 1/2" 2.50mm - 12.73mm #11 - 1/2" 4.86mm - 12.73mm #40 - 1/4" 2.49mm - 6.35mm #40 - 1/2" 2.49mm - 12.70mm
7501
Triple Angle
119 324
Metric CARBIDE DIA
AERO-STAD
7520
Low Helix
120 324
Metric CARBIDE DIA
AERO-LHX
Tapered Drill/ Reamer
7500
118 324
Metric CARBIDE DIA
AERO-D-REAM
High Helix, Stack Drill
7530
121 325
Metric CARBIDE DIA
AERO-S
7532
Stack Drill
122 326
Metric CARBIDE DIA
AERO-H
5732
Stack Drill
123 326
Metric CARBIDE TiAIN
AERO-H
3 Flute, Hand Drill
HP700
124 327
Metric CARBIDE TiAIN
NEPTUNE
OSG CARBIDE AERO-D-REAM
Tapered Drill/ Reamer
257
125-126 324
Metric CARBIDE BR
32
osgtool.com
Illustrated Index/Application Guide
Application Guide
Other
Honeycomb
Carbon Fiber / Aluminum Stack
Carbon Fiber / Titanium Stack
Carbon Fiber / Al / Ti / CRES Stack
List No.
Carbon Fiber (CFRP)
Carbon/ Carbon
Glass Fiber (GFRP)
Aramid Fiber (AFRP)
CFRP/Nomex GFRP/Nomex AFRP
CFRP/AI
AI/AI
Composite Drills
7501
7520
7500
7530
7532
5732
HP700
257
good
best
33
osgtool.com
Illustrated Index/Application Guide
Illustrated Index
Brand & List Name
Size Range
Product Page
Tech Page
List
Item
Features
≤2D
52502
Indexable Drill, 2D
265-266 362
0.484" - 2.500"
STEEL
P2D
78031
267-269 362
12.00mm - 63.00mm Indexable Drill, 2D
STEEL
P2D
Metric
Indexable Flat Bottom Drill, 2D Indexable Flat Bottom Drill, 2D
52513
288 368
0.688" - 1.500"
STEEL
PDZ
78537
289 368
16.00mm - 43.00mm
STEEL
PDZ
Metric
≤3D
Exchangeable Head Drill, 3D & 5D Exchangeable Head Drill, 3D & 5D
52400
256 361
0.551" - 1.023"
STEEL
PXD
78310
257 361
14.00mm - 25.99mm
STEEL
PXD
Metric
52503
Indexable Drill, 3D
270-271 362
0.484" - 2.500"
STEEL
P3D
78032
272-273 362
12.00mm - 63.00mm Indexable Drill, 3D
STEEL
P3D
Metric
High Performance Drill, 3D Indexable Flat Bottom Drill, 3D Indexable Flat Bottom Drill, 3D
78001
285 367
14.00mm - 40.00mm
STEEL
PHP
Metric
52514
290 368
0.688" - 1.500"
STEEL
PDZ
78538
291 368
16.00mm - 43.00mm
STEEL
PDZ
Metric
≤5D
Exchangeable Head Drill, 3D & 5D Exchangeable Head Drill, 3D & 5D
52400
256 361
0.551" - 1.023"
STEEL
PXD
78310
257 361
14.00mm - 25.99mm
STEEL
PXD
Metric
52504
Indexable Drill, 4D
274-275 363
0.484" - 2.500"
STEEL
P4D
78033
276-277 363
12.00mm - 63.00mm Indexable Drill, 4D
STEEL
P4D
Metric
52505
Indexable Drill, 5D
278-279 364
0.484" - 2.500"
STEEL
P5D
78027
280-281 364
12.00mm - 63.00mm Indexable Drill, 5D
STEEL
P5D
Metric
Centering/Countersinking
Indexable Counterbore Cutter, SA Indexable Counterbore Cutter, SS Indexable Counterbore Cutter, Bore Indexable Counterbore Cutter, Bore Indexable Centering & Chamfering Cutter, SA
52510
294 370
0.531" - 1.813"
STEEL
PZAG SA
78321
295 370
14.00mm - 48.00mm
STEEL
PZAG SS
Metric
52511
296 370
2.000" - 3.125"
STEEL
PZAG Bore
54.00mm - 82.00mm
78421
297 370
STEEL
PZAG Bore
Metric
52512
300 371
0.567" - 0.681"
STEEL
PLDS SA
78034
301 371
14.40mm - 17.30mm Indexable Centering & Chamfering Cutter, SS
STEEL
PLDS SS
Metric
78134
302 371
14.40mm - 17.30mm Indexable Centering & Chamfering Cutter, SF
STEEL
PLDS SF
Metric
34
osgtool.com
Illustrated Index/Application Guide
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