DoALL Machine Tool Catalog - 1984

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MASTER CATALOG INDEX

HOW TO USE THIS CATALOG

SECTION NO.

PRODUCTS

The DoALL Master Catalog is divided into 13 sections for your convenience. This book com- prises Section 13.The content of the entire Mas- ter Catalog is shown at the right, for your infor- mation. The Machine Tool Catalog provides quick and ready reference to the entire DoALL machine tool line and should be used in con- junction with the Master Catalog and detailed product literature and proposals which are avail- able on the products shown here.

1. Saw Blade and Band Tools Band Saw Blades, Hack Saws, Hole Saws, File Bands, etc. 2. High-Speed Steel Cutting Tools Drills, Taps, Reamers, End Mills, Cutters, Counter- bores, Tool Bits, Countersinks, etc. 3. Carbide Cutting Tools Inserts and Blanks, Turning and Boring Tools, End Mills, Cutters, Drills, Slitting Saws, Reamers, etc. 4. Diamond Cutting Tools Grinding Wheels, Slicing Wheels, Lapping Compound, Dressing Tools, Band Tools, etc. 5. Abrasives and Files Grinding Wheels, Hones, Mounted Points, Rotary Files, Hand and Machine Files, etc. 6. Gages and Inspection Equipment Gage Blocks, Surface Plates, Hand Tools, Elec- tronic Comparators, Plug and Ring Gages, Microm- eters, Microscopes, Optical Flats, and Monolight. 7. Cutting Fluids, Chemical Specialties Cutting Fluids, Conditioners, Tapping Compounds, Layout Fluids, Cleaners, Preservatives, Lubricants, Aerosols, etc. 8. Tool and Die Steel Precision Ground Flat Stock, Dril I Rod, etc. 9. Fasteners Socket Screws, Set Screws, Cap Screws, Stripper Bolts, Hex Keys, Dowel Pins, etc. 10. Hand and Power Shop Tools Wrenches, Pliers, Hammers, Screwdrivers, Electric Drills, Air Grinders, Hack Saw Frames, Transfer Punches, etc. 11. Machine and Bench Tooling Drill Bushings, Jigs, Clamps, Toolholders, Collets, Boring Bars, Vises, Chucks, Arbors, Live Centers, Magnetic Chuck, and Accessories, etc. 12. Industrial Supplies V-Belts, Antifatigue Mats, Coolant Systems, Ultra- sonic Cleaners, Steel Shelving, etc. 13. Machine Tools and Accessories Contour Band Machines, Portable Blade Welders, Tilt-Frame, Horizontal Cut-Off Billet, and Abrasive Cut-Off Machines, Surface Grinders, Lapping Machines, Tool and Cutter Grinders, CNC, Com- bination, and Vertical Milling Machines, Engine and Bench Lathes, Turning Machines, Drill Presses, Radial Drilling Machines, Dust and Mist Collectors, Leasing Plans.

IMPORTANT ORDERING INSTRUCTIONS

Most DoALL product listings in this catalog in- clude a 9-digit catalog number. Orders may be placed with your DoALL Industrial Supply Cen- ter using this number only. On certain products, a multiple of variables makes it necessary to use detailed tool descrip- tions. You will find this catalog self-explanatory in these cases but if you have questions please call your DoALL Industrial Supply Center.

MACHINE TOOL CATALOG INDEX

DoALL Full Service Capabilities .................................2-3 Contour Band Machines ................................ 13-1 to 13-5 Special Contour Band Machines ................................13-6 Portable Blade Welders .......................................13-7 Abrasive Cut-Off Machines ....................................13-8 Cut-Off Band Machines ................................ 13-9 to 13-11 PowerSaws ........................................13-12 to 13-14 Billet Cut-Off Band Machines ........................... 13-15 to 13-16 Universal Cut-Off Band Machines ....................... 13-17 to 13-20 Plate Saws ......................................... 13-21 to 13-22 Surface Grinders ....................................13-23 to 13-25 Lapping Machines ..........................................13-26 Tool and Cutter Grinders .....................................13-27 Vertical Milling Machines ............................. 13-28 to 13-31 Combination Milling Machines ................................13-32 CNC Vertical Milling Machines ......................... 13-33 to 13-34 Engine Lathes ......................................13-35 to 13-37 Bench Lathes ..............................................13-38 Drill Presses ........................................13-39 to 13-40 Radial Drilling Machines .............................. 13-41 to 13-42 Dust and Mist Collectors .....................................13-43 Trade Policies .............................................. 13-44 DoALL Leasing Plans ........................................13-45

D8LL . . " DoALL is your one complete source for quality products and personalized service-the whole shop and everything to keep it running. From design through manufacture to final delivery in your plant DoALL refuses to compromise. The result- machines and tools that significantly increase your productivity.

A. Complete stocks are always on hand. including items that are considered "specials" by others. B. Our Mobile Product1v1ty Center comes direct to your door for live dem- onstrations and productivity-boosting ideas. C. Your DoALL Industrial Supply Center is a modern facility with trained sales and service personnel anxious to serve you.

C g it takes to be your single

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D. Expert technicians in our Productivity Center are on hand to solve your special problems and to provide train- ing. E. Stock in local Industrial Supply Centers are backed up by a huge inventory at our central warehouse, just min- utes from Chicago's o ·Hare Airport. F. Our local saw blade facilities use special machines to fully guarantee welding, sharpening and reconditioning of your band saw blades. G. All products receive rigid laboratory inspection before going into stock-in addition to regular manufacturing in- spection. H. The data processing center is your direct line to DoALL's inventory of over 5,000,000 tools. I. Prompt delivery of your order is made because it is processed auto- matically within minutes after receipt.

The W'hole Shop fromDoALL and Everything to keep it Running

·,

source for quality metalworking products 3

CONTOUR BAND MACHINES

D4jLL

FIXED TABLE These fixed table, manual-control band machines for contour sawing, filing, and polishing feature variable- speed a.c. drive, steel insert-type guides and band ten· sion indicator as standard. Both Models 2013-V and 3613-1 are economy machines without such standard features as a butt welder and worklights. They are meant for shops cutting everything from aluminum to wood.

IJIIIIIJ

. ·-··

STANDARD EQUIPMENT 2013-V

Model 2013-V fixed table, manual- control band machine

Complete set of high-speed, insert-type guide blocks and steel guide inserts, job se- lector, band speed and tension indicator. Same as 2013-V, plus post elevating hand- wheel, removable chip drawer, and worklight.

3613-1

Model 3613-1 fixed table, manual- control band machine.

MAX.

BAND WIDTH BMW LENGTH

NET WEIGHT

TABLE SIZE

TABLE CAPACITY

BASE MACHINE FLOOR AREA in. mm 43 X

MODEL

THROAT WORKHEIGHT ,n I rn·n ,n. mrn

DRIVE

mm 660 660

hp.fpm 2 55 to 300 950 to 5200 3 50 to 300 850 to 5200

kw,m/min 1.5 17 to 90 292 to 1584 2.2 15 to 90 263 to 1584

lb. kg 1250 570

2013-V 20 j 5G8

'') 3.::G

1/ 16·1

1 6-2:i 26

I 1

1090 X

500

225

1370

1 26 I 3613~1~ 56·-h,: c11 ·,;;- l-13;:, I 111[••-1 6-t5 26~ I uJhE:t I ?·:.heel , 2C I 660 I I I 1 l5 I :i; /'j I I ' I I , 3-:1,eetl ; ·;r,eel 54 3910 :--1T- i - i --l~; _,!~-~--

1460

666

39 X 990 X 80-1/4 2038

500 225

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13-1

ASK FOR DETAILED PRODUCT LITERATURE

CONTOUR BAND MACHINES

FIXED TABLE These fixed table, manual-control band machines for contour sawing, filing and polishing feature variable- speed d.c. drive, steel insert-type guides and band tension indicator as standard. Available in 20, 26 and 35-1/2 in. throat sizes, they will make straight or contour internal or external cuts in any materials from aluminum to tough tool steel. Model 2013-2 is es- sentially the same as the Model 2013-20 and the Model 3613-2 is essentially the same as the Model 3613-20. On the -2 models the blade welder, flash grinder, air pump and blower are optional equipment. Model 2614-1 offers extra power and ridgidity for especially heavy work.

llIIlil1 - --'

STANDARD EQUIPMENT *2013-2

Complete set of high-speed, insert-type guide blocks and steel guide inserts; job selector; worklight; post elevating handwheel; dual range transmission. Same as 2013-2, plus butt welder with flash grinder; air pump and chip blower; chip pan; blade shear. Same as 2013-20, plus variable weight power feed; workholding jaw; three-speed trans- mission. Same as 2013-2. plus removable chip drawer. Same as 3613-2 plus butt welder with flash grinder and blade shear; air pump and chip blower.

*2013-20

2614-1

*3613-2 *3613-20

Model 3613-20 l1xed-table, manual control band machine shown

"These machines have DC drive motors for max,mum blade speed control and are especially effective in cutting 1001 steels or similar material.

TABLE

BAND WIDTH BAND LENGTH

TABLE

BASE MACHINE FLOOR AREA

MAXIMUM WORK HEIGHT

NET

SIZE

CAPACITY*

DRIVE

WEIGHT

MODEL

THROAT

I kg

hp. 1pm

in.

kw. m/ min in.

lb.

in. 13

in. 20

1500 I 682

1090 X 1370

660 X

500

225

2.2

43 X

1/16-1 1.6-25 26 X

330

2013-2

510

I ' '

5 to 300/ .19 to 90/

3910

660

154

85010 5200

26010 1585

1090 l I 1370

I 773

660 X

43 X

500

225

1/16-1 1.6-25 26 X

2.2

330

510

2013-20 20

1100

5 to 300/ 85010

3910

660

.19 to 90/ 260 to

154

5200

1585 3.75 10 to 1830

I 1040 l 12500 ;1135

1.6-25 30 X

760 X

750

1/8-1 184

340

41 X

2614-1 26

355

650

4675

760

35 to 6000

11625

;

3613-2 35-1/2 900

1/16-1 1.6-25 26 X

660 X

500

225

330

2.2

40-1/4 X ! 1020 l : 1900

864

3-wheel 4445 175 2-wheel 3175 125 1/16-1 3-wheel 4445 175 2-wheel 3175 125

660

5 to 300/ .19 to 90/ 74

· 1880 I

85010 5200

26010 1585

I I

I 40-1/4 l , 1020 l

3613-20 35-1/2 900

1.6-25 26 X

955

660 X 660

500

I 2100

330

225

2.2

. 1880

5 to 300/ .191090/ I 74

I I

850to 5200

260 to 1585

t I

·Evenly distributed

ASK FOR DETAILED PRODUCT LITERATURE

13-2

CONTOUR BAND MACHINES

AIR-POWERED TABLE This efficient 20-in. throat machine can profitably handle short and medium-run production jobs such as straight or contour sawing, splitting, slotting, notching, angular cutting, shaping or beveling, filing or polishing. Such applications are well suited to a power-fed work- table machine, using standard or very simple fixturing. The table is powered by air to provide effortless work feed. The table tilts 45 deg. right, 1O deg. left on a rugged trunnion and glides effortlessly forward and backward on dual ball bushings.

STANDARD EQUIPMENT 2012-2A

Complete set of high-speed, insert-type blocks ans steel guide inserts; job selector, butt welder with flash grinder and shear; mist coolant, work rest pin; work squaring bar; air compressor, chip pan.

Cast wheels with replaceable tires

AdJUSlable band tracking

Band tension ind,cator

Band guards

Model 2012-2A Contour Band Ma- chine with air powered table Shown equipped v111h {optional) contouring a11achmen1 for work on intricately contoured parts

Wheel cleaning brush

BANDWIDTH BAND LENGTH

NET

TABLE

TABLE CAPACITY* lb. kg 500 225

MAXIMUM WORK HEIGHT in. mm 12 305

BASEMACHINE FLOOR AREA

WEIGHT

SIZE

DRIVE

THROAT in.

MODEL

hp, 1pm

in.

In.

kw.m/mm In.

mm 510

lb.

26-1/2 X 675 X 33-1/2 850

1/16·1 1.6-25

1395x 1800 818

2.2

55 X

2012-2A 20

3910

154

5 to 300/ 85010 5200

.19 to

90/

26010 1585

I I

, ___

- - -Evenl1 d1s111 buted 13-3

ASK FOR DETAILED PRODUCT LITERATURE

CONTOUR-MATIC® BAND MACHINES HYDRAULICALLY-POWERED TABLE • Contour-matic band machines produce higher output per dollar of equipment cost, per square foot of floor space and per unit of power than many other types of metal-cutting machine tools. These 20, 26, 35-1/2 and 60-in. throat band machines can cut virtually all metals and non-metals, including exotics. It does not upset material characteristics as do machining methods which generate excessive heat and stress. Use them for rip- ping, splitting. slotting, circle cutting, filing, angle cuts. dimensional cuts. contour sawing, internal cuts, sec- tioning and polishing.

STANDARD EQUIPMENT 2012-2H

Complete set of saw guide blocks with car- bide backup and saw guide inserts; job selec- tor; butt welder with flash grinder and shear; air compressor and mist coolant; removable chip drawer, worklight. Same as 2012-2 H, plus coolant pump with quick disconnect fittings. Same as 201 2-2 H Same as 2012-2H3 Same as 2012-2 H. Same as 3612-2 H, plus coolant pump with quick disconnect fittings. Same as 2012-2, plus coolant pump air com- pressor and mist coolant; hydraulic table tilt; band tension control; speed change; con- trol; guide post adjustment; exterior table control unit; two adjustable worklamps.

2012-2H3

2613-1 H 2612-1 H3 3612-2H 3612-2H3

6013-H3

Model 2012-2H3 Contour-Mat,c band machine shown

NET

TABLE

BASE MACHINE FLOOR AREA

BANDWIDTH BAND LENGTH

TABLE SIZE

TABLE/FORCE

MAXIMUM WORK HEIGHT

CAPACITY*

DRIVE

WEIGHT

FEED

MODEL

THROAT

fpm,lb. m/mm.kg hp.fpm

kw,mtmm In.

lb.

In mm 1/16·1 1.6-25 26-1/2 675 X 154 X 850 3910 33-1/2 mm in. 1/16·1 1.6-25 26-1/2 675 X 154 X 850 3910 33-1/2 1/16·1 1.6-25 26-1/2 675 X 184 X 850 4675 33-1/2 1/16-1 16-25 32 X 815 X 184 41 1040 4675 1/16-1 1.6-25 26-1/2 0/0 X 2-wheel X 850 125 3175 33-1/2 3-wheel 175 4445 1/16-1 1.6-25 26-1/2 675x 2-wheel X 850 125 3175 33-1/2 3-wheel 175 4445 1/ 16-1 1.6-25 32 X 815 X 2-wheel 41 1040 186 4725 3-wheel 273 6935

lb.

Jkg

in. 12

in.

mm 510

mm 305

53x

1345 X 19001864

0-1.8 0-79

2012-2H 20

0-6

500

225

0-175

510300/ .19 to 90 ' 61

1550

26010 1585

850to 5200

I 13-15 • I "Xll I 909 I I 1550

53x

0-1.8 0-79

2.2

2012-2H3 20

0-6

500 225

510

305

510 300, .19 to 90, 61

0-175

26010 1585

85010 5200

47 X

0-3.7 0-160

2613-1H 26

1000 455' 0-12

660

330

1190 X 12800

1270

1600

11 to 1830

0-350

35to 6000

47 X I 1190 X . 3100,1409 63 1600 59 l I 1500 x . 2200 lCXXl : I

0-12 0-600

2612-1H3 26

1000 455

0-3.7 0-270

660

305

11 to 1830

3510 6000

3612-2H 35-1/2 900

0-1.8 0-79

500

225

0-6

2.2

305

510 300; .19 to 90 174

' 1880

0-175

26010 I 1585

85010 5200

! !

159\

3612-2H3 35-1/2 900

(} 1.8 0-79

1500x '. 2400 :1091

0-6

305

500 225

12.2

5 to 3001 . 19 to 90 i4

I 1880

0-175

850 to . 260 to

I I

11585 I .

5200

!64 X ! 1625 X 15900 12675

6013-H3 60

I 56

1525 13

!7_5

330

1000 455

0-8

0-2.5 0-270

15510 iMJg 10.CXXl

i 116

2945

0-600

·Evenly distributed

ASK FOR DETAILED PRODUCT LITERATURE

13-4

D.L

ZEPHYR BAND MACHINES HIGH-SPEED/FRICTION

With a wide choice of tool speed ranges the rugged, heavy-duty Zephyr Band Machines offer maximum pro- duction, efficiency and band sawing economy. Friction sawing is done at tool velocities from 6,000 to 15,000 fpm and particularly applicable to sawing ferrous ma- terial less than 1 in. thick. Most non-ferrous metal saw- ing and band machining of nonmetallic materials is handled at tool velocities from 3,000 to 6,000 fpm. Zephyr machines have the high efficiency and adapt- ability for all of these applications. Practically every type of material is within the machining scope of their. power, speed range and variety of cutting tools.

STANDARD EQUIPMENT ZS-3620

Worklight, spark guard, job selector. Choose one set speed from listing Same as ZS-3620 plus, set of double row, heavy-duty ball bearing saw guides with rollers. Choose one speed range from listing. Same as ZV-3620 plus, set of precision saw guide blocks with inserts; set of heavy-duty saw guide blocks with inserts; air pump and chip blower with flexible nozzle. Choose one wide speed range from listing.

ZV-3620

ZW-3620

Model ZW-3620 Zephyr band ma- chine with variable speed drive shown.

MAXIMUM WORK HEIGHT in. I mm under guide: 20 I 510 at column: 141 355

BAND WIDTH

BAND

TABLE

TABLE CAPACITY• lb. kg 1000 455

DRIVE/SPEED

BASE MACHINE FLOOR AREA

NET WEIGHT

MODEL

THROAT

LENGTH

SIZE

RANGE

lb. kg 2400 1091

in. mm 1/ 16-1 1.6-25 19.5 5.9 30 X 36 760 X aux. table: 915 19 X 19 485 X 485 mm 11. m in

hp, !pm mm 3, 5, 7.5, 2.2, 3.7, 27 X 52 685 X 10 or 15/ 5.6. 7.5 1320 4000. or 11 2/ 6000, 1220, 8000, 1830, 10000, 2430. 12000 3050, or 15000 3660 or 4570 kw, m/min in.

in.

ZS-3620

35-1/ 2 900

I 3.7, 5.6 42 X 80 1065 X 3300 1500 or 7.5/ 2030 33510 1675, 61010 3050or 915!0 4570 I 1/ 16-1 1 6-25 19.5 J 5.9 I 30 x 36 485 x I 1000 455 10 or 15/ 7 5 or 48 x 77 1220 x 3600 1636 I aux table 485 I 19 x 19 I -·--~l l 85 to 11.2/25 1955 15000 or to 4570 55to or 15to 10000 3050 1/ 16·1 1.6-25 19.5 5.9 30 X 36 760 X 1000 455 aux. table. 485 x 19 X 19 485 I 5. 7.5 or 10/1100 105500. 200010 10000 or 300010 15000

under guide. 20 I 510 at column: 141 355

ZV-3620

35-1 / 2 900

ur,c!er guide 20 I 5J(J at column 141 I 355

ZW-3620

35-1/2 900

ASK FOR DETAILED PRODUCT LITERATURE

13-5

SPECIAL CONTOUR BAND MACHINES

PAN-ARM This contouring band machine has a stationary table and movable head the operator guides effortlessly to saw any shape in workpieces sized upto 99 ft. 2 (9.2 m 2 ) . Designed for contour sawing of large areas that can- not be accommodated on other band machines.

BAND MILLS For band machining of very large workpieces of any- thing from aluminum to tool steel, band mills are fast- er, more efficient than milling machines on many jobs. The Model 2624-5 shown will handle workpieces up to 24 in. (61 O mm) thick.

CNC-2605 BAND MACHINE A numerically-controlled, contour-cutting wire band saw that cuts intricate shapes in difficult-to-machine materials faster and at lower cost than with conven- tional or EDM methods. Perfect for work like progres- sive dies, extrusion dies, trimming dies, carbide dies, stripper plates, electrodes, cams and other complex shapes. TABLE BASE MACHINE I NET FEED DRIVE FLOOR AREA , WEIGHT ipm m/min hp, 1pm kw, m/ min in. I mm . lb. kg 48 1.2 7.5 5.6 97 X 2390x 6600 2995 40-300 12.1-91 5 I 101 2720 .03-.80 .76 X 7.5 5.6 110 X I 2795x 10200 4630 20 40-300 12.1-91.5 140 I 3555 . N/A 15 11 242 x ' 6.15 l 11.950 5426 I S0-600 15-185 244 I 645 variable 5 3.7 88 X 2235x JOO) ,no de servo 0- 305- 69 1755 I 7000 1525 N/A 2 1.5 50x ~- 13350 1520 I I 1000- 305- 80 5000 1525

DIAMOND BAND MACHINE This is a more efficient way to contour slab or cut glass, unsintered carbide, semiconductor and graphitic ma- terial, ceramics and quartz. Its air-over-hydrau lic table provides the required feed system for cutting these types of materials. WORKPIECE TABLE TABLE TABLE MODEL CAPACITY CAPACITY" SIZE STROKE in. mm lb. kg in. mm in. mm Band MIii 25-3/4 655 X 2000 908 32 X 815 X 18 455 2618-4 X 18 455 40 1015 Band MIii 25-1/2 645 X 4000 1815 45 X 1130 X 48 1220 2624-5 X 24 610 52 1320 Pan-Arm 64 X 1625 X variable 36 X 915 X N/A 60 1525 I 60 1525 Diamond Band 26 X 660 X N/A 32 X 815 X 15 380 2612-D15 12 305 41 1040 Band Machine 10 X 254 X 10 X 254 X N/A 10 X 254 X CNC-2605 5 127 10 254 I 10 254 "Evenly distributed

ASK FOR DETAILED PRODUCT LITERATURE

13-6

PORTABLE BLADE WELDERS

PEDESTAL OR BENCH-MOUNTED DoALL DBW series butt welders are designed to weld and anneal hss saw band, Imperial Bi-Metal™ hss blade and all carbon-type steel saw band. The DBW-15 for machine, pedestal and bench mounting features a blade squaring shear, flash grinder and thickness gage to check the finished weld area. The DBW-1 O is an in- expensive, completely automatic welder which has a carrying handle which double as a holding fixture for flash removal and finishing the weld area with a hand file.

STANDARD EQUIPMENT DBW-15

Blade shear; band width selector, fused 2-pole disconnect switch;grinder unit Blade shear; manual starter with overload pro- tection;carrying handle.

DBW-10

DBW-15

BLADE

WELDING/ ANNEALING

NET

TYPE / SIZE

MODEL

VOLTAGES

AREA

WEIGHT

in.

lb. 26

Carbon & Bi-metal

OBW-1O

3.5V/0.9 & 1 5V

11 X 7

280 X 180

1/16-1/2

1.6-25 4

Carbon & Bi-metal

DBW-15

3 5V/0.9 & 1.5V

17 X 9

430 X 230

i.6-25.4

1/ 16-1

f- '

- .

ASK FOR DETAILED PRODUCT LITERATURE

13-7

ABRASIVE CUT-OFF MACHINES

UTILITY DoALL offers a wide selection of abrasive cut-off ma- chines in sizes ranging from 8 to 26 in. (203 to 600 mm) diameter wheel capacity with workpiece capacities of 1 to 8 in. (25 to 203 mm) solid steel. For applications requiring an angular cut, a line of mitering machines is available in 12 in. (30 mm), 16 in. (40 mm) and 20 to 22 in. (508 to 559 mm) models. A full selection of wet machines is also available. Op- tions include electronic wheel wear compensation, os- cillation, power head, and dust collector and fume exhauster. DoALL also offers a complete line of abrasive cut-off wheels and steel blades for every application. DoALL 20" AND 26" MODELS EQUIPPED WITH ADJUSTABLE WATER BOX. The cutting wheels on these DoALL models are cooled by rotating through a water box with hinged adjustable sides. _The water ejector and the wheel itself combine to throw the coolant into the cut and over the material to assure total cooling. The flow and discharge are easily regulated with the control valve and by adjusting the sides of the water box.

;SI

20 in - 26 in wet SHIPPING

10 In.

26 in

12 In

ARBOR SHAFT

WHEEL CAPACITY

CAPACITY

VISE

WEIGHT

MOTOR

DRIVE

MODEL

opens2-1/4in.

71 lb.

"V"belt

1 in. solid round 1-1/2 in. pipe

8 in.

3 hp

8 in.

1/2 in

multiple "V" belt

1-1/2 in. solid round 2 in. pipe 1-1 /2 in. solid round 45°-most 1-3/4 in. 1-3/4 in. solid round 45°-most 2-1/4 in.

opens2-1/4in.

85Ib.

3 hp

10 in.

5/8 in.

opens2-1/4in.

85Ib.

3hp

multiple "V" belt

10 in. mitering

10 in.

5/8 in.

opens 3-1 /2 in.

180Ib.

multiple "V" belt

12 in. mitering

12 In.

5hp

1 in.

·y·shape(I

14-16 in.

7-1/2hp

multiple "V" belt

most 5 in. shapes 2 in. solid stock most 5 in. shapes 2 in. solid stock

180 lb.

14 or 16 in.

1 in.

16 in. mitering

475Ib.

16 in.

7-1/2 hp

multiple "V" belt

quick adjusting

1 in.

"V"shal)ed

20-22 in.

5801b.

20 or 22 in.

multiple "V"' belt

3 in. solid

10 or 20 hp

1 in.

most 7 in. shapes

26 in.

14001b.

26 in.

work fence

30hp

positive timing belt

8 in. solid 12in. chamel

1 In.

·v·shal)ed

14-16 in. wet

4001b.

14 or 16 in.

multiple "V" belt

1 in.

10hp

most 5 in. shapes 2 in. solid stock 3-1/2 in. solid most 6 in. shapes

20-22 in. wet

100llb.

"V' shaped

20 or 22 in.

1 In.

multiple "V" belt

20 hp

26 in. wet

26 In.

"V"shal)ed

17001b.

1 in.

30hp

multiple "V" belt

7 in. solid

13-8

ASK FOR DETAILED PRODUCT LITERATURE

CUT-OFF BAND MACHINES

UTILITY The Model C-916 metal cutting band machine is a sturdy compact machine that cuts with speed and accuracy you would expect only in a larger, more costly machine. This manually-controlled machine is excellent tor non- production cut-off areas and maintenance departments. It is a handy time and space saver in shops and tool- rooms.

STANDARD EQUIPMENT C-916

Recirculating coolant system with subma- rine 4 gpm pump, saw guides, spring-loaded, solid-carbide inserts, 19 x 38 in. unloading tray, powered band brush, replaceable steel wear plates on bed, and swivel vise with ca- pacity to cut 45 deg. angles.

Recirculating coolant system applies cutting lluid directly through saw guide.

Powered band brush.

Variable-speed adjustment for 105 to 275 fpm.

19 x 38 unloading tray.

NET

BAND LENGTH WIDTH. GAGE

BASE MACHINE FLOOR AREA

DRIVE ..:>

CAPACITY

WEIGHT

MODEL

hp,fpm

in.

kw m/min.

in.

lb.

4038 X

9 X 16

228 X

159 X

1 5

75-1/2x

950

1917 X

C-916

105 10

406 273

25 X 0.9

32 to

reel.

1320

1 X

10-3/ 4 tn

275

035

round

ASK FOR DETAILED PRODUCT LITERATURE

13-9

CUT-OFF BAND MACHINES

AUTOMATIC UTILITY The C-5A is a completely automatic cut-off band saw for fast. accurate sawing at low cost. A centralized con- trol console with "Dial-A-Matic" setting is conveniently located for efficient operation. The C-5A also features variable feed control with automatic hydraulic indexing and variable band speeds. Rugged hydraulic feed and clamping vises prevent stock slippage during the in- dexing and sawing cycles and assure greater accuracy.

STANDARD EQUIPMENT C-5A

Recirculating coolant system with submer- sible 4 gpm (15.14 1/min) pump with motor, cord and pressure connecting hose and fit- tings; saw guides, spring-loaded, zero- clearance, solid carbide inserts; job selector, worklight.

Rugged hydraulic feed and clamping vises prevent stock slippage during the 1ndex1ng and sawing cycles

A spr.ing-loaded handwheel ad1ust band tension.

Indexing length 1s Quickly and easily set on a slide rod and indicator scale.

Band speed is Quickly adjusted by the turning or a handwheel

BASE MACHINE ! NET FLOOR AREA WEIGHT

BED

PULL-UP

BAND LENGTH WIDTH, GAGE

SUPPORT*

INDEX

MODEL

CAPACITY

DRIVE

FORCE

I mm

hp. 1pm

kw. m/ min

in.

lb.

I lb.

1 mm

in.

I kg

in.

I 1300 j 591

146 X I 3710x

rec tangular

132 X 1

1.5 32 to

0-14

0-335 350

B15

C·5A

3350 X 25 2

159 1B00

I I

' i I I

1755

9 X 12

230 X X .035

X 0.9

105 to

275

305

*Evenly distributed, no impact

ASK FOR DETAILED PRODUCT LITERATURE

13-10

D.L

CUT-OFF BAND MACHINES

LIGHT-DUTY The C-912A is a fast. automatic cut-off band saw that can be operated manually or set to cycle automatic- ally. A preset counter. standard, is set for the desired number of blanks and it shuts off the machine when that quantity has been cut. The automatic indexing sys- tem. which includes digital readout. can be controlled by a hand crank. Indexing lengths are clearly displayed. A manually operated version (C-912M) is available where repetitive cutting is not required.

STANDARD EQUIPMENT C-912A

Recirculating coolant system with submers- ible pump, motor, cord and pressure con- necting hose and fittings; saw guides, spring- loaded, zero clearance, solid carbide inserts; job selector; worklight. Same as C-91 2A except has manual stock index

C-912M

Model C-912A cul-off band machine shown with automatic stock feed

Control console (C-912A shown) is centralized above the work area A prese1able counterwi1h shutoff, feed force dial and speed control are among ils leatures

Indexing ,s automatic on lhe C-91 2A This hydraulic shuttle-feed vise transports stock along the roller table 10 1he loxed vise for clamping and au1oma1,c cutoff.

Band 1ensfon 1s sel by a spring- loaded hand wheel and SIOP Job selector chart indicates the proper blade and speed for optimum cut· ling rates ,n various materials

Band feed is adiusted by a hand wheel mounted within easy reach. Speeds are inflnilely variable from 60 10 360 sfpm (18 10 t 10 m/min)

BAND LENGTH WIDTH. GAGE

PULL-UP FORCE

BASE MACHINE FLOORAREA

BED

NET

DRIVE

MODEL

INDEX

CAPACITY

SUPPORT"

WEIGHT

m. I mm C-912M rectangular 9 X 230x 12 305 round 9-3/4 250 C-912A rectangular 9x 230x 12 305 round 9-3/4 250

hp, 1pm

I mm

kw. m/min

lb.

in.

lb.

in.

148 X 1 x.035

3760x 25 3

N/A

N/A N/A N/A 1800

1430 X 1780

1300 590

815

56x 70

x0.9

6010 360

1810 110

-- -

- --- - 0·610 800 364 1800

3760125 ½---

148 t 1

2.2

0·24

114 X

2895x 1780

1800 864

815

18 to 110

.035

x09

6010

j 360

I I I

-·-- --

! -- ·Evenly dlsu1buted, no impact 13-11

-·- ·-"-

·-

ASK FOR DETAILED PRODUCT LITERATURE

POWER SAWS

MEDIUM-DUTY The C-1213 Series machines provide high cutting rates on rectangular or round workpieces. The Model C-1213A (shown here) features automatic hydraulic stock indexing. It can be operated manually or set to cycle indexing lengths auto- matically using the digital readout A manual stock feed version (Model C-1213M) is identical except for the roller input table and indexing vise.

STANDARD EQUIPMENT C-1213A

Spring-loaded, zero clearance saw guides with solid carbide inserts; coolant system, integral 5 gpm (19 L/min) pump and tefc motor unit with coolant applied through saw guide inserts; drained chip cleanout drawer, worklight. minimum bar end vises. Same as C-1 213A except has manual stock feed.

•

C-1213M

Model C-12 I 3A Cu1-orr band machine (Oprlonal chip conveyor shown)

Band 1ens1on is automatic, hydrauhc The aa1acen1 Job Selector c hart indi- cates proper blade and speed for optimum cutting rates 1n various materials

Control console (C-1213A shown) is mounted above !he work area ror maximum operator convenience

Au1oma1ic indexing length 1s ser by the handwheel control d1g11al read- our

Band speed 1s 1nltn1tely variable from 60 to 350 fpm (18 10 t05 mt min) Head reed force 1s easily regulated by conrrol and 1nd1ca1or shown

BASE MACHINE

BED

NET

PULL-UP

BAND LENGTH WIDTH, GAGE

FLOOR AREA

WEIGHT

FORCE

SUPPORT

MODEL

CAPACITY

INDEX

DRIVE

i mm

in.

hp. fpm

kw. m/ min

I kg

in.

2745, 2850 i 1295

N/A N/A NIA NIA 2000 910 I 107 ~

C-1213M rectangular 12 X

3.7

144 X

3660 X

I 67

1700

18 to 105

1-1/ 4 X 31.8 X

6010 350

305x 330

I I

1.06

.042

I !

round 12-3/4 325

2745, I 3850

108, 113

0-24 (}610 2000 910 4000 11820

3.7

C-1213A rectangular 12 X

I 1750

144 X

3660x 5

' 2870

1810 105

6010 350

1-1/4 X 31.8 X

305x 330

1.06

.042

I I I l I

round 12·3/4 325

ASK FOR DETAILED PRODUCT LITERATURE

13-12

POWER SAWS

DcfjLL

HEAVY-DUTY PRODUCTION The C-1216A (shown here) is a high-production cut- off saw with automatic stock feed. It features a unique head elevating cylinder outboard of the cutting area in line with the blade and rigid assembly to prevent angular deflection under varying loads. Servo-control feed maintains constant feed force regardless of changes in part cross section or hardness. The Model C-1216M is identical except that work is fed manually to a calibrated workstop. The CT-1216A and CT- 1216M are special designs that are mounted on a hydraulically operated turntable to permit mitering cuts from 90 deg. to 45 deg. right of center.

STANDARD EQUIPMENT

Spring-loaded, zero clearance carbide- faced saw guides, automatic work height control; servo-controlled stock index; job selector. Same as C-1216A except has manual stock feed. Same as C-1216A model, but with 0-45° miter cutting. Same as C-1216M model, but with 0-45° miter cutting.

C-121 GA

C-121 GM

CT-121 GA

Model C-1216A cul-oil band machine

CT-1216M

i-'-- ~-- -- ,, e , ,==-T :◄ ~

All machine con1rols excepl index length adjustment are centralized on a control panel accessible from e11her right or left side.

Exclusive 1hree-po1n1 head support system w1lh outboard head cylinder 1n fine v111h the blade provides more stability for Slraighler CUIS (CT-1216A shown)

Proper ~ens1on (30,000 psi-2,100 kgl/cm') for hss saw bands 1s ma1n- 1a1ned by presel hydraulic pressure 10 assure greater accuracy, culling rate and 1001 life.

· Exclusive DoALLJob Selector takes most of lhe guessworkoul of sawing Helps ensure maximum cu1t1ng rates and 1001 life Helps the operator se- lect best blade, culling fluid. band speed and feed rate.

NET

INDEX LENGTH in. I mm

PULL-UP

BANDLENGTH WIDTH & GAGE

BED

FLOOR AREA

CAPACITY

DRIVE

FORCE

MODEL

SUPPORT*

WEIGHT

I kg

hp, 1pm

in.

kw. m/min

tn.

lb.

in.

lb.

4115 X 5

3.7

305x405

162 X

C-1216M

rectan~ular

4000 1818 87 X

2210 X

3400 1545

12 X 1 round

1-1/4x 31.75 X 8510

2510

N/A

105-3/4 2687

137

406

1.06

450

042

0-24

162 X

4225x 5

3.7

0·610 2000 909 4000 1818 132-1/2 X 3366 X

305 X 405

4500 2046

C-1216A

rectangular

1-1 /4 X 31.75 X 8510

25 to 137

12 X 1 round

2095

82-1/2

406

042

1.06

450

16 CT-1216M rectangular·· 305 X 405 12 X 1

4115 X 5

5100 2315

162 ~

3.7

4000 1818

1930 X 2035

76x

1-1/4 X 31.75 X 8510

N/A

2510 137

N/A

1 06

.042

450

380

round

16 at 45°

4115 X

3270x 5950 2680

162 X

3.7

0·24 0-610 2000 909 4000 1818

128 X

I CT-1216A rectangular' · 305 x405 12 X 1 round 380 16at45°

1-1/4 X 31 75 X 8510

25 to 137

2035

1.06

.042

450

•E·,enly distributed. no impact. ··At 45° : 11 in (280 mm) rounds, 10 in. (255 mm) pipe, 12 in. (305 mm) std. I-beam; 10 in. (25 mm) wide I-beam. 13-13 ASK FOR DETAILED PRODUCT LITERATURE

POWER SAWS EXTRA-HEAVY-DUTY PRODUCTION The C-1220A is one of the most powerful standard cut-off machines available today. It is designed to im- prove cut-off productivity in high production operations-high volume steel manufacturing, big stock service centers and forging blank cut-off work. The exclusive servocontrolled head feed maintains constant feed force to cut at maximum .efficiency re- gardless of workpiece size or shape. Greater strength and an exclusive head support system take higher speeds and feeds with less vibration. You saw faster with less blade wear.An optional two-speed band drive is available for cutting tool steels and exotic materials.

STANDARD EQUIPMENT C-1220A

Spring-loaded, zero clearance carbide- faced saw guides; automatic work height control; slow approach entry and exit feed; random cut positioning control; job selector. Minimum bar end vises.

0 _: • . • t •. 4 .. " - 1·-- ,_. --- \:"~·

■

=p:"•"°":"•~'=

7 ,----!Jf'"lf.lOOvl - -----,

,o a•uo #_...

W .& • ..._,HO 00 h01 (-i..&H• IANO s•uo 1J-.,n1 l.&NI IS t;,1hhl'-IO tfDUCI 1.u,O 1,110 10 ........ .. .. - ···~· ,,,.. .. , ..

Patented head elevation control re- duces indexing time. Head elevation is automatically controlled and does not reQu1re operator's attention

Exclusive head supoort system puts the hyoroultc-heao cyltnder on the outboard s1oe of the work area on lone w ith the blade for broad.stable. three- point suooort

Centralized control panel with buolt- ln worklight at eye level Buttons are of the ··pull-start. push-stop·· tyoe and cannot be accidentally activated and are illuminated when on.

Band speed/power readout digotally Indicates band speed in fpm or m/min. When switch is flipped to hp setting, di\jital readout shows power consumption.

NET

BASE MACHINE FLOOR AREA

BED

PULL-UP FORCE

BAND LENGTH WIDTH, GAGE

SUPPORT*

WEIGHT

INDEX

DRIVE

CAPACITY

MODEL

I mm

lb.

in.

lb.

in.

hp. fpm

kw. m/min

in.

5800 2636

0-610 3300 1500 7000 3178

139x

0-24

7.5

2530x 2150

4725x

C·1220A rectangular

186 X 1240 305x 1·1/2 X

2510 137

85 to 450

38 X 1.27

.050

500

' I

round 16

405

'Evenly distributed, no impact

ASK FOR DETAILED PRODUCT LITERATURE

13-14

BILLET CUT-OFF BAND MACHINES

EXTRA-HEAVY-DUTY PRODUCTION This extra heavy-duty production machine will accept work up to 32 x 32 in. square or rectangle and up to 32 in. round. This machine is standard with 2-5/8 in. band width capacity. Large capacity and horizontal design make it ideal for handling large castings, billets, struc- turals, tubing ,and bars.The frame is raised and lowered hydraulically and the blade is hydraulically driven.

STANDARD EQUIPMENT C-3232M

Hydraulically-actuated, zero clearance car- bide face saw guides,digital tachometer cali- brated in ft./min. meters/min., power-drive band brush, coolant system applied through saw guides and also a flushing hose, slow approach entry and exit feed system, idler wheel motion detector and automatic chip conveyor.

Model C-3232M

The servo and feed rate controls lo- cated on sawing head, adjusts rate continuously during the cut to keep the saw blade cutting at the maxi- mum efficiency.

Massive twin columns support the head on the C-3232M band saw, pro- viding smooth, rapid travel.

For operator convenience, the con- trol panel Is located on the left hand side of machine

The band wheels are a full 32 In. di- ameter, with the capacity to use a 2-518 In. band.

BAND LENGTH WIDTH, GAGE

NET

BASE MACHINE FLOOR AREA

MODEL

BAND DRIVE

BAND SPEED

CAPACITY

WEIGHT

hp 15

fpm

m/min.

in.

lb.

27 to

C-3232M

812 X

20.0

60 to

304 X

7721 X

32 X

130 X

3302 X

2 or

161

812

350

51 or

1219

2·5/8 .063

1.60

ASK FOR DETAILED PRODUCT LITERATURE

13-15

BILLET CUT-OFF BAND MACHINES

EXTRA-HEAVY-DUTY PRODUCTION This machine is unique in that it can be built to ac- commodate nearly any size workpiece. The model shown here (CX-3636) accepts work up to 36 x 36 in. Capacities from 36 x 36 in. to 60 x 72 in. are available. Large capacity and horizontal design make it ideal for handling really big castings, billets, structuals and bars. The frame is raised and lowered hydraulically and the blade is hyraulically driven. Roller conveyors shown are optional and the machine adapts itself to a wide variety of materials handling equipment.

STANDARD EQUIPMENT CX-3636

Servocontrolled feed; 30 hp (22.4 kw) hy- draulic pump motor;hydraulic open and close vise. • Spring loaded, zero-clearance carbide faced, saw guide inserts. • 2 in. band width.

•

Servocon1rolled feed assures sleady blade pressure al all operating speeds

All saw conlrols are grouped con- ven1en1ly ,n one compact conlrol panel

Frame side rails nde smoolhly on hardenen rollers

Hydrauhc open and close vise holds workpiece securely

BASE MACHINE

BAND LENGTH WIDTH, GAGE

NET

BAND DRIVE

BAND SPEED

ROLLER TABLE

CAPACITY

WEIGHT

MODEL

CAPACITY*

FLOOR AREA

fpm 50- 300

in.

hp 30

m/min

in.

lb.

10,000

9805

23- 142

340x 2x .050

8635x 50x 1.27

4540

180 X

CX-3636

915 X 915

22.4

4450x 4345

21,600

36 X

171

Models available w11h capacities from 36 x 36 In. (915 x 9 15 mm) to 72 x 60 in. ( 1830 x 1545 mm)

ASK FOR DETAILED PRODUCT LITERATURE

13-16

D.L

UNIVERSAL TILT-FRAME BAND MACHINES LIGHT-DUTY TILT-FRAME

Now you can have high production capibility, along with tilt-frame versatility, at a very reasonable price. The U-1421 is the fastest cutting, most productive band machine in its size/type class. "Counterforce Guide Block"t design neutralizes all sawing forces at the point of cut, eliminates blade chatter. lengthens saw band life and gives you cutting rates up to three times faster than any tilt-frame saw in its price range. Band speed is infinitely variable and band feed is manually servocontrolled, powered by a unique air-over-oil system. tu.s Patent No. 3975978

STANDARD EQUIPMENT U-1421

Spring-loaded, zero clearance carbide- faced insert saw guides coolant system. separate pump and motor; job selector; worklight.

TYPICAL SETUPS AND MACHINE FEATURES

Special Shapes

Rounds

Slructurals

Tubing

7- 1/2 ,n (19 1 mm) h,ghmanual vise

Air-over-oil servofeed control

Opt,onal motor and compressor

Conven,ent controls

BLADE LENGTH

BASE MACHINE FLOOR AREA

NET

l TABLE lo ----, - - -

CAPACITY

WIDTH. GAGE

DRIVE

CAPACITY*

MODEL

WEIGHT

in.

hp 1pm

1(1•1 m/mm

in.

1n.

lb.

goo 21 X 14 45° 4 X 14

1 1

1000

171 X

4345 X 25.4 X

1.5

454

88 X 56

2050

932

2235x 1420

U-1421

535 X 355

1 X

10510 275

3210 84

.035

355 X 355

Evenly distributed. no impact

ASK FOR DETAILED PRODUCT LITERATURE

13-17

UNIVERSAL TllT-FRAME BAND MACHINES MEDIUM-DUTY TILT-FRAME

These versatile. low-cost band machines set new standards of performance and productivity. New Vibra-Sorb®construction virtually eliminates vibra- tion. A special concrete matrix compound is filled into heavy-gage steel structual members. This construct- ion technique has four times the capacity of cast iron for absorbing vibration. The TF-1421 features belt drive while the TF-1421H and TF-1421HA feature hy- draulic drive. The TF-14HA has automatic stock index- ing .

_ 1

..,,,

i)I ::::-

.. .........,~"" "'• ,. -

C) '~

STANDARD EQUIPMENT TF-1421 H

,,-; "'"""'

High-torque, low-speed variable hydraulic drive; spring-loaded, zero-clearance, carbide- faced insert saw guides for 1 in. (25.4 mm) saw band; screw head tilt with calibrated pro- tractor; coolant system, separate pump and motor; worklight; saw head forward stop. Hy- draulic variable speed. Same as TF-1421 H. plus 0-24 in. (0.610 mm) automatic indexing stroke. Same as TF-1421 H except has 2hp belt drive. Mechanical variable speed.

--- -- TF-1421H A shown w ith automatic stock indexing A wide range of load- ing and discharge conveyors and other accessories ,s available_

JllliM

TF-1421 HA

TF-1421

Counterforce Guide Blockt neu- tralizes the sawing forces regardless of whether the head is ,n vertical or tilted position because ,t maintains a solid structural relationship be- tween the underside of the table and the lower section of the sawing head. tu s. Patent ;;3,975.978

TABLE

BAND LENGTH WIDTH & GAGE

NET

WEIGHT

MODEL

CAPACITY

DRIVE

CAPACITY*

FLOOR AREA

hp, 1pm

kw, m/min

in.

lb.

in.

lb.

10,

goo 21 X

171 X 1 X .035

1.1

TF-1421

4345 X 25.4x

1000

454

88 X

2235x 300)

1364

105 to

32 to

1420

535 X

275

0.9

355

45° 14 X goo 21 X 14 45° 14 X goo 21 X 14 14

355x 355

2235x 3150

TF-1421H

171 X

1000

454

88 X

4345 X 25.4 X

3.7

1432

1420

535x 355

75 to 400

1 X .035

23to 122

0.9

355 X

355

88x

2235x 4500

2045

1000

454

TF-1421 HA

171 X 1 X .035

3.7

4345 X 25.4 X

1420

535x 355

75 to 400

23 to 122

0.9

45° 14 X

355x 355

*Evenly distributed, no impact

ASK FOR DETAILED PRODUCT LITERATURE

13-18

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