Dormer Pramet New Products 2024

WMG (WORK MATERIAL GROUP)

Ultimate Tensile Strength (MPa)

Correction factor kvG

Hardness (HB or HRC)

WMG ( W ork M aterial G roup)

ISO group

1.33 1.49 1.53 1.14 1.00 0.89 0.92 0.74 0.63 0.55 0.47 0.38 1.22 1.03 1.08 0.89 0.75 1.00 0.86 0.77

Sulfurized Sulfurized and phosphorized Sulfurized/phosphorized and leaded

P1.1 P1.2 P1.3 P2.1 P2.2 P2.3 P3.1 P3.2 P3.3 P4.1 P4.2 P4.3 M1.1 M1.2 M2.1 M2.2 M2.3 M3.1 M3.2 M3.3

< 240 HB < 180 HB < 180 HB < 180 HB < 240 HB < 300 HB < 180 HB

≤ 830 ≤ 620 ≤ 620 ≤ 620 ≤ 830 ≤ 1030 ≤ 620

Free machining steel (carbon steels with increased machinability)

P1

Containing < 0.25 % C Containing < 0.55 % C Containing > 0.55 % C Annealed Hardened and tempered Annealed Hardened and tempered

Plain carbon steel (steels comprised of mainly iron and carbon)

P2

P

Alloy steel (carbon steels with an alloying content ≤ 10 %)

P3

180 – 260 HB 260 – 360 HB

> 620 ≤ 900 > 900 ≤ 1240

< 26 HRC

≤ 900

Tool steel (special alloy steel for tools, dies and molds) Ferritic stainless steel (straight chromium non-hardenable alloys) Martensitic stainless steel (straight chromium hardenable alloys)

P4

26 – 39 HRC 39 – 45 HRC

> 900 ≤ 1240 > 1240 ≤ 1450

< 160 HB

≤ 520

M1

160 – 220 HB

> 520 ≤ 700

Annealed Quenched and tempered Precipitation-hardened

< 200 HB

≤ 670

M2

200 – 280 HB 280 – 380 HB

> 670 ≤ 950 > 950 ≤ 1300

M

< 200 HB

≤ 750

Austenitic stainless steel (chromium-nickel and chromium-nickel-manganese alloys)

M3

200 – 260 HB 260 – 300 HB

> 750 ≤ 870 > 870 ≤ 1040

0.75

Austenitic-ferritic (DUPLEX) or super-austenitic stainless steel

M4.1

< 300 HB

≤ 990

M4

0.64

Precipitation hardening austenitic stainless steel

M4.2

300 – 380 HB

≤ 1320

1.35 1.00 0.75 1.39 1.13 0.90 1.23 0.94 0.76

Ferritic or ferritic-pearlitic Ferritic-pearlictic or pearlitic Pearlitic

K1.1 K1.2 K1.3 K2.1 K2.2 K2.3 K3.1 K3.2 K3.3

< 180 HB

≤ 190

Gray iron or Automotive Gray iron (GG) (iron-carbon castings with a lamellar graphite microstructure)

K1

180 – 240 HB 240 – 280 HB

> 190 ≤ 310 > 310 ≤ 390

Ferritic Ferritic or pearlitic Pearlitic Ferritic Ferritic or pearlitic Pearlitic

< 160 HB

≤ 400

Malleable iron (GTS/GTW) (iron-carbon castings with a graphite-free microstructure)

K2

160 – 200 HB 200 – 240 HB

> 400 ≤ 550 > 550 ≤ 660

< 180 HB

≤ 560

Ductile iron (GGG) (iron-carbon castings with a nodular graphite microstructure)

K3

180 – 220 HB 220 – 260 HB

> 560 ≤ 680 > 680 ≤ 800

K

Austenitic gray iron (ASTM A436) (iron-carbon alloy castings with an austenitic lamellar graphite microstructure) Austenitic ductile iron (ASTM A439 or ASTM A571) (iron-carbon alloy castings with an austenitic nodular graphite microstructure)

1.14

K4.1

< 180 HB

≤ 190

0.86

K4.2

< 240 HB

≤ 740

K4

0.63 0.54 0.45 1.29 0.97 0.75 1.33 1.00 0.67 0.67 0.60 0.43 0.70 0.41 0.21 0.70 0.27 0.29 1.00 1.94 1.72 1.44 1.33 1.17 1.00 0.83 0.78 0.67 1.52 0.90 0.77 1.00 0.82 0.64 0.54

K4.3 K4.4 K4.5 K5.1 K5.2 K5.3 N1.1 N1.2 N1.3 N2.1 N2.2 N2.3 N3.1 N3.2 N3.3 N4.1 N4.2 N4.3 S1.1 S1.2 S1.3 S2.1 S2.2 S3.1 S3.2 S4.1 S4.2 H1.1

< 280 HB

> 840 ≤ 980 > 980 ≤ 1130 > 1130 ≤ 1280

Austempered ductile iron (ASTM A897) (iron-carbon alloy castings with an ausferrite microstructure)

280 – 320 HB 320 – 360 HB

Ferritic Ferritic-pearlitic Pearlitic

< 180 HB

≤ 400

Compacted graphite iron CGI (ASTM A842) (iron-carbon castings with a vermicular graphite structure)

K5

180 – 220 HB 220 – 260 HB

> 400 ≤ 450 > 450 ≤ 500

Commercially pure wrought aluminium Wrought aluminium alloys

< 60 HB

≤ 240

N1

Half hard tempered Full hard tempered

60 – 100 HB 100 – 150 HB

> 240 ≤ 400 > 400 ≤ 590

< 75 HB

≤ 240

N2

Cast aluminium alloys

75 – 90 HB 90 – 140 HB

> 240 ≤ 270 > 270 ≤ 440

N

Free-cutting copper-alloys materials with excellent machining properties Short-chip copper-alloys with good to moderate machining properties Electrolytic copper and long-chip copper-alloys with moderate to poor machining properties

– – – – – – –

– – – – – – –

N3

Thermoplastic polymers Thermosetting polymers Reinforced polymers or composites Graphite

N4

N5 N5.1

< 200 HB

≤ 660

S1

Titanium or titanium alloys

200 – 280 HB 280 – 360 HB

> 660 ≤ 950 > 950 ≤ 1200

< 200 HB

≤ 690

S

S2

Fe-based high-temperature alloys

200 – 280 HB

> 690 ≤ 970

< 280 HB

≤ 940

S3

Ni-based high-temperature alloys

280 – 360 HB

> 940 ≤ 1200

< 240 HB

≤ 800

S4 H1

Co-based high-temperature alloys Chilled cast iron Hardened cast iron

> 800 ≤ 1070

240 – 320 HB

< 440 HB < 55 HRC > 55 HRC < 51 HRC

– – – – – – –

H2 H2.1 H2.2 H3 H3.1 H3.2

H

Hardened steel < 55 HRC

51 – 55 HRC 55 – 59 HRC

H4.1 H4.2

H4

Hardened steel > 55 HRC

> 59 HRC

78

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