Dormer Pramet New Products 2024

XXX E69.

HIGHLY PRODUCTIVE MULTI APPLICATION TAPS (DIN/ANSI)

3-Radii flute design with constant rake angle

VIDEO

Modified edge treatment and rounding

SUCCESS STORY – E698

Dormer Pramet solution:

Segment:

General Engineering (Czech republic)

Component:

Hydraulic circuit parts

E698M6

Material: Coolant:

42CrMo4 / EN 10083 (Alloy steel, 250 HB) Yes, external, water soluble oil emulsion (~8%) Blind hole threading of M6 at 2.5xD, pre-drilled Ø 5.1 mm hole is 21 mm deep and made by solid carbide drill. Run in Tajmac MCFV 1060 CNC using a Tapmatic SynchroFlex SFT II75 tap holder. Serious problems caused by nesting, an average of 1000 threads was reached current taps. The best alternative competitor tap improved tool life to 1353 threads in average, but nesting problems still remained frequent.

Machining data:

v c

td

Application:

49 (15)

.591 (15)

Previous results:

Result with E698: Our new tap design reached 1645 threads in average (+22%) with higher level of process security and limited nesting, which sum-up in improved productivity!

DORMER after 944 threads

COMPETITOR after 944 threads

14

v c = cutting speed (ft/min) (m/min), td = threading depth (in) (mm)

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