Dormer Pramet New Products 2024

2024

NEW PRODUCTS

NEW PRODUCTS 2024 – CONTENT

R003 R023

VERSATILE SOLID CARBIDE DRILLS WITH TIN TIP

& 2

E697 E698

HIGHLY PRODUCTIVE MULTI APPLICATION TAPS (DIN/ANSI)

& 12

T8415

VERSATILE PVD TURNING GRADE

& 24

SSO12

VERSATILE HIGH FEED MILLING

& 58

E559

ECONOMICAL HAND AND SERIAL TAPS

& 66

HSS-E TOOL BITS

& 70

TECHNICAL INFORMATION

& 75

XXX R003 R023

VERSATILE SOLID CARBIDE DRILLS WITH TIN TIP

INTRODUCTION

Introducing Dormer R003 and R023 – new general purpose, versatile solid carbide jobber and stub drills with a TiN tip coating. New design features result in excellent tool life, low cost per hole and high tool life consistency. The Dormer R003 and R023 also offer low thrust force making them versatile for both CNC and conventional machines operations.

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• Solid carbide jobber drill • Versatile, cost-effective • Imperial range: N60 – 1/2” • Metric range:1 – 14 mm

• Solid carbide stub drill • Versatile, cost-effective • Metric range:1 – 12 mm

DRILLING TOOLS

FEATURES AND BENEFITS

REDUCED THRUST FORCE eases the operation whilst maintaining precision.

Specifically designed four facet split point provides excellent self-centering.

EXTENDED AND CONSISTENT TOOL LIFE provides cost-effective reliability.

Titanium Nitride (TiN) tip coating on only the cutting action part of the drill.

MULTIPLE REGRINDING POSSIBLE without loss of chip evacuation performance.

CTW grinding technology provides Continuously Thinned Web along the entire flute length.

VERSATILE USAGE on both CNC and conventional machines.

Balanced combination of flute geometry and 120° point angle for broader application range.

Optimized point geometry with four facet split point

VIDEO

CTW (Continuously thinned web)

XXX R003 R023

VERSATILE SOLID CARBIDE DRILLS WITH TIN TIP

SUCCESS STORIES – R003 & R023

Dormer Pramet solution: R0031/4 Machining data: v c f n a p

Segment:

Power generation industry (Mexico) Assembly for electrical harnesses

Component:

Material: Coolant:

SAE 4140 / 1.7225 / 42CrMo4 (alloy steel, 190 HB)

Yes, external, synthetic emulsion

Application:

Haas CNC machine drilling with pecking, through holes Currently best competing drill has a high-end coating and a double margin, described to be a high performance drill.

177 (54)

.008 (0.2)

.500 (12.7)

Previous results:

Result with R003: Customer noticed lower thrust force when compared to other competing tools. R003 also provides comparable tool life and good hole finish, simply better cost effectiveness!

Dormer Pramet solution: R0036.8 Machining data:

Segment:

Agriculture machinery sub-contractor (India)

Component:

Cast iron flywheel for tractor FG260 / GG25 (180 – 220 HB)

Material: Coolant:

Dry, no coolant

v c

f n

a p

Application:

Vertical CNC drilling, through holes without pecking Competitor drill had abnormal wear, usually after 260 holes the drill couldn’t be used any further, or sometimes prematurely broke.

84 (25.6)

.005 (0.126)

.465 (30)

Previous results:

Result with R003: Dormer with TiN tip had better tool life compared to all competitors, finishing tests without breaking or with excessive wear after 264 holes, while using the same cutting parameters!

Dormer Pramet solution: R0031/4 Machining data:

Segment:

Powder metal parts producer (Canada)

Component:

Fixture plates

Material:

SAE 4340 / 1.6582 / 34CrNiMo6 (quenched alloy steel, 53 HRC)

v c

f n

a p

Coolant:

Yes, external, water soluble oil emulsion (8%) Manually driven pillar drill machine, locating dowel holes Competing drill needs lot of manual pressure to penetrate through the hardened material, it took 30 seconds to make the hole. The drill is worn out after 1 hole.

95 (29)

.003 (0.08)

.299 (7.6)

Application:

Previous results:

Result with R003: Dormer drill is able to penetrate the material in just 12 seconds with radically lower drilling effort, and it’s still in good shape to continue on another hole.

v c = cutting speed (ft/min) (m/min), f n = feed per revolution (in/rev) (mm/rev) , a p = axial depth of cut (in) (mm)

DRILLING TOOLS

Dormer Pramet solution: R0036.8 Machining data:

Segment:

Hydraulic pumps parts sub-contractor (Italy)

Component:

Hydraulic flow control valve

Material: Coolant:

11SMnPb37 / 1.0737 (Free machining steel, 145 HB) Yes, external, water soluble oil emulsion (8%) Bridgeport CNC drilling before M8 thread, 35 mm deep with pecking Competing premium drill has setup according to manufacturer’s recommendation (v c = 64 m/min, f n = 0.25 mm/rev), but tool life of 2300 holes is not satisfactory.

v c

f n

a p

Application:

315 (96)

.008 (0.2)

1.378 (35)

Previous results:

Result with R003: Our drill outperforms competing premium drill by slightly better tool life and also productivity, proves to be the best cost- effective choice for the job!

Dormer Pramet solution: R0032.5 Machining data:

Segment:

Machinery parts sub-contractor (China)

Component:

Gearbox casing

Material: Coolant:

C45 / 1.0503 (Carbon steel, 225 HB)

Yes, external, water soluble oil emulsion (8%)

v c

f n

a p

Application:

Vertical CNC drilling, through holes

295 (90)

.002 (0.05)

.157 (4)

Previous results:

Long-term tests running to evaluate precisely cost per hole on most common job – steel case drilling.

Result with R003: Our drill with TiN tip achieved +15% longer tool life than similar competitor drill and a number of holes very close to a premium competitor drill.

Dormer Pramet solution: R0032.8 Machining data:

Segment:

General engineering, Automotive parts sub- contractor (Italy)

Component:

Splined shaft coupling

Material: Coolant:

11SMnPb37 / 1.0737 (Free machining steel, 145 HB) Yes, external, water soluble oil emulsion (8%) Doosan CNC lathe pre-drilling for M3 thread, 12 mm deep with pecking Competing uncoated carbide drill had stable tool life set on 1400 workpieces with v c = 27 m/min. It was difficult to regrind the drill afterwards as it was almost destroyed.

v c

f n

a p

131 (40)

.003 (0.08)

.472 (12)

Application:

Previous results:

Result with R003: Our TiN tip coated drill finished whole batch of 2000 workpieces with no visible wear with even higher cutting speed, improving productivity by 48%.

v c = cutting speed (ft/min) (m/min), f n = feed per revolution (in/rev) (mm/rev) , a p = axial depth of cut (in) (mm)

R003

Solid Carbide Jobber Drill, TiN tip Coated Versatile entry-level drill with 120° point angle with four facet split point geometry for reduced thrust force and CTW flute construction for enhanced penetration rates. TiN tip coating improves performance and extends tool life. Suitable for both CNC machines and conventional machines across a wide range of workpiece materials.

LCF

OAL

120°

TiN-Tip

h7 DC

l 20-35°

Workpiece material group suitability, starting values for cutting speed (ft/min) and feed Alpha Code. Tables with feed per revolution can be found starting from page 10.

P1.1

P1.2

P1.3

P2.1

P2.2

P2.3

P3.1

P3.2

P3.3

P4.1

P4.2

P4.3 89 S K4.5 72 T H1.1 112 S

K1.1

K1.2

325 S

364 S

377 S

279 S

246 S

217 S

174 S

148 S

131 S

112 S

246 T

184 T

K1.3

K2.1

K2.2

K2.3

K3.1

K3.2

K3.3

K4.1

K4.2

K4.3

K4.4 85 T N4.2 328 U

K5.1

K5.2

138 T

223 T

180 T

144 T

197 T

151 T

121 T

180 T

138 T

102 T

207 T

154 T

K5.3

N1.1 492 V

N1.2 371 V

N1.3 246 V

N2.1 423 V

N2.2 381 V

N2.3 276 V

N3.1

N3.2 623 V

N4.1 197 U

H2.1 66 S

H3.1 72 S

121 T

1040 V

DCON MS

Pack Qty

DCON MS

Pack Qty

DC DC DC DC DC LCF OAL

MID

DC DC DC DC DC LCF OAL

MID

Product

(inch)

Letter size Wire gauge size (mm)

(inch)

(mm)

(inch)

Letter size Wire gauge size (mm)

(inch)

(mm)

R0031.0 R003N60 R0031.1 R003N56 R0033/64 R0031.2 R0031.3 R003N54 R0031.4 R0031.5 R003N53 R0031/16 R0031.6 R003N52 R0031.7 R003N51 R003N50 R0031.8 R0031.9 R003N48 R0035/64 R003N47 R0032.0 R003N46 R0032.1 R003N44

R0032.2 R003N43 R0032.3 R0033/32 R0032.4 R003N41 R0032.5 R003N39 R003N38 R0032.6 R003N37 R0032.7 R003N36 R0037/64 R0032.8 R003N33 R0032.9 R003N32 R0033.0 R003N31 R0033.1 R0031/8 R0033.2 R0033.3 R0033.4 R003N29

– – – 1.00 .0394 12.0 34.0 1.00 1 8402812 – – N60 1.02 .0400 12.0 34.0 1.02 1 8402752 – – – 1.10 .0433 14.0 36.0 1.10 1 8402813 – – N56 1.18 .0465 16.0 38.0 1.18 1 8402756 3/64 – – 1.19 .0469 16.0 38.0 1.19 1 8402619 – – – 1.20 .0472 16.0 38.0 1.20 1 8402814 – – – 1.30 .0512 16.0 38.0 1.30 1 8402815 – – N54 1.40 .0550 18.0 40.0 1.40 1 8402758 – – – 1.40 .0551 18.0 40.0 1.40 1 8402816 – – – 1.50 .0591 18.0 40.0 1.50 1 8402817 – – N53 1.51 .0595 20.0 43.0 1.51 1 8402759 1/16 – – 1.59 .0625 20.0 43.0 1.59 1 8402690 – – – 1.60 .0630 20.0 43.0 1.60 1 8402818 – – N52 1.61 .0635 20.0 43.0 1.61 1 8402760 – – – 1.70 .0669 20.0 43.0 1.70 1 8402819 – – N51 1.70 .0670 22.0 46.0 1.70 1 8402761 – – N50 1.78 .0700 22.0 46.0 1.78 1 8402762 – – – 1.80 .0709 22.0 46.0 1.80 1 8402820 – – – 1.90 .0748 22.0 46.0 1.90 1 8402821 – – N48 1.93 .0760 24.0 49.0 1.93 1 8402764 5/64 – – 1.98 .0781 24.0 49.0 1.98 1 8402691 – – N47 1.99 .0785 24.0 49.0 1.99 1 8402765 – – – 2.00 .0787 24.0 49.0 2.00 1 8402822 – – N46 2.06 .0810 24.0 49.0 2.06 1 8402766 – – – 2.10 .0827 24.0 49.0 2.10 1 8402823 – – N44 2.18 .0860 27.0 53.0 2.18 1 8402768

– – – 2.20 .0866 27.0 53.0 2.20 1 8402824 – – N43 2.26 .0890 27.0 53.0 2.26 1 8402769 – – – 2.30 .0906 27.0 53.0 2.30 1 8402825 3/32 – – 2.38 .0937 30.0 57.0 2.38 1 8402692 – – – 2.40 .0945 30.0 57.0 2.40 1 8402826 – – N41 2.44 .0960 30.0 57.0 2.44 1 8402771 – – – 2.50 .0984 30.0 57.0 2.50 1 8402827 – – N39 2.53 .0995 30.0 57.0 2.53 1 8402773 – – N38 2.58 .1015 30.0 57.0 2.58 1 8402774 – – – 2.60 .1024 30.0 57.0 2.60 1 8402828 – – N37 2.64 .1040 30.0 57.0 2.64 1 8402775 – – – 2.70 .1063 33.0 61.0 2.70 1 8402829 – – N36 2.71 .1065 33.0 61.0 2.71 1 8402776 7/64 – – 2.78 .1094 33.0 61.0 2.78 1 8402693 – – – 2.80 .1102 33.0 61.0 2.80 1 8402830 – – N33 2.87 .1130 33.0 61.0 2.87 1 8402779 – – – 2.90 .1142 33.0 61.0 2.90 1 8402831 – – N32 2.95 .1160 33.0 61.0 2.95 1 8402780 – – – 3.00 .1181 33.0 61.0 3.00 1 8402832 – – N31 3.05 .1200 36.0 65.0 3.05 1 8402781 – – – 3.10 .1220 36.0 65.0 3.10 1 8402833 1/8 – – 3.17 .1250 36.0 65.0 3.17 1 8402694 – – – 3.20 .1260 36.0 65.0 3.20 1 8402834 – – – 3.30 .1299 36.0 65.0 3.30 1 8402835 – – – 3.40 .1339 39.0 70.0 3.40 1 8402836 – – N29 3.45 .1360 39.0 70.0 3.45 1 8402783

DCON MS

Pack Qty

DCON MS

Pack Qty

DC DC DC DC DC LCF OAL

MID

DC DC DC DC DC LCF OAL

MID

Product

(inch)

Letter size Wire gauge size (mm)

(inch)

(mm)

(inch)

Letter size Wire gauge size (mm)

(inch)

(mm)

R0033.5 R003N28 R0039/64 R0033.6 R0033.7 R003N26 R003N25 R0033.8 R0033.9 R0035/32 R0034.0 R003N21 R003N20 R0034.1 R0034.2 R003N19 R0034.3 R00311/64 R003N17 R0034.4 R0034.5 R003N15 R0034.6 R0034.7 R0033/16 R003N12 R0034.8 R003N11 R0034.9 R003N10 R0035.0 R0035.1 R003N7 R00313/64 R0035.2 R0035.3 R0035.4 R003N3 R0035.5 R0037/32 R0035.6 R003N2 R0035.7 R0035.8 R0035.9 R00315/64

R003I

– – – 3.50 .1378 39.0 70.0 3.50 1 8402837 – – N28 3.57 .1405 39.0 70.0 3.57 1 8402784 9/64 – – 3.57 .1406 39.0 70.0 3.57 1 8402695 – – – 3.60 .1417 39.0 70.0 3.60 1 8402838 – – – 3.70 .1457 39.0 70.0 3.70 1 8402839 – – N26 3.73 .1470 39.0 70.0 3.73 1 8402786 – – N25 3.80 .1495 43.0 75.0 3.80 1 8402787 – – – 3.80 .1496 43.0 75.0 3.80 1 8402840 – – – 3.90 .1535 43.0 75.0 3.90 1 8402841 5/32 – – 3.97 .1563 43.0 75.0 3.97 1 8402696 – – – 4.00 .1575 43.0 75.0 4.00 1 8402842 – – N21 4.04 .1590 43.0 75.0 4.04 1 8402791 – – N20 4.09 .1610 43.0 75.0 4.09 1 8402792 – – – 4.10 .1614 43.0 75.0 4.10 1 8402843 – – – 4.20 .1654 43.0 75.0 4.20 1 8402844 – – N19 4.22 .1660 43.0 75.0 4.22 1 8402793 – – – 4.30 .1693 47.0 80.0 4.30 1 8402845 11/64 – – 4.37 .1719 47.0 80.0 4.37 1 8402697 – – N17 4.39 .1730 47.0 80.0 4.39 1 8402795 – – – 4.40 .1732 47.0 80.0 4.40 1 8402846 – – – 4.50 .1772 47.0 80.0 4.50 1 8402847 – – N15 4.57 .1800 47.0 80.0 4.57 1 8402797 – – – 4.60 .1811 47.0 80.0 4.60 1 8402848 – – – 4.70 .1850 47.0 80.0 4.70 1 8402849 3/16 – – 4.76 .1875 52.0 86.0 4.76 1 8402698 – – N12 4.80 .1890 52.0 86.0 4.80 1 8402800 – – – 4.80 .1890 52.0 86.0 4.80 1 8402850 – – N11 4.85 .1910 52.0 86.0 4.85 1 8402801 – – – 4.90 .1929 52.0 86.0 4.90 1 8402851 – – N10 4.92 .1935 52.0 86.0 4.92 1 8402802 – – – 5.00 .1969 52.0 86.0 5.00 1 8402852 – – – 5.10 .2008 52.0 86.0 5.10 1 8402853 – – N7 5.11 .2010 52.0 86.0 5.11 1 8402805 13/64 – – 5.16 .2031 52.0 86.0 5.16 1 8402699 – – – 5.20 .2047 52.0 86.0 5.20 1 8402854 – – – 5.30 .2087 52.0 86.0 5.30 1 8402855 – – – 5.40 .2126 57.0 93.0 5.40 1 8402856 – – N3 5.41 .2130 57.0 93.0 5.41 1 8402809 – – – 5.50 .2165 57.0 93.0 5.50 1 8402857 7/32 – – 5.56 .2187 57.0 93.0 5.56 1 8402700 – – – 5.60 .2205 57.0 93.0 5.60 1 8402858 – – N2 5.61 .2210 57.0 93.0 5.61 1 8402810 – – – 5.70 .2244 57.0 93.0 5.70 1 8402859 – – – 5.80 .2283 57.0 93.0 5.80 1 8402860 – – – 5.90 .2323 57.0 93.0 5.90 1 8402861 15/64 – – 5.95 .2344 57.0 93.0 5.95 1 8402701 – – – 6.00 .2362 57.0 93.0 6.00 1 8402862 – – – 6.10 .2402 63.0 101.0 6.10 1 8402863 – C – 6.15 .2420 63.0 101.0 6.15 1 8402721 – – – 6.20 .2441 63.0 101.0 6.20 1 8402864 – – – 6.30 .2480 63.0 101.0 6.30 1 8402865 1/4 – – 6.35 .2500 63.0 101.0 6.35 1 8402702 – – – 6.40 .2520 63.0 101.0 6.40 1 8402866 – – – 6.50 .2559 63.0 101.0 6.50 1 8402867

– I

– 6.91 .2720 69.0 109.0 6.91 1 8402726

R0037.0 R0037.1 R0039/32 R0037.2 R0037.3 R0037.4 R0037.5 R00319/64 R0037.6 R0037.7 R0037.8 R0037.9 R0035/16 R0038.0 R0038.1 R0038.2 R0038.3 R00321/64

– – – 7.00 .2756 69.0 109.0 7.00 1 8402872 – – – 7.10 .2795 69.0 109.0 7.10 1 8402873 9/32 – – 7.14 .2813 69.0 109.0 7.14 1 8402704 – – – 7.20 .2835 69.0 109.0 7.20 1 8402874 – – – 7.30 .2874 69.0 109.0 7.30 1 8402875 – – – 7.40 .2913 69.0 109.0 7.40 1 8402876 – – – 7.50 .2953 69.0 109.0 7.50 1 8402877 19/64 – – 7.54 .2969 75.0 117.0 7.54 1 8402705 – – – 7.60 .2992 75.0 117.0 7.60 1 8402878 – – – 7.70 .3031 75.0 117.0 7.70 1 8402879 – – – 7.80 .3071 75.0 117.0 7.80 1 8402880 – – – 7.90 .3110 75.0 117.0 7.90 1 8402881 5/16 – – 7.94 .3125 75.0 117.0 7.94 1 8402706 – – – 8.00 .3150 75.0 117.0 8.00 1 8402882 – – – 8.10 .3189 75.0 117.0 8.10 1 8402883 – – – 8.20 .3228 75.0 117.0 8.20 1 8402884 – – – 8.30 .3268 75.0 117.0 8.30 1 8402885 21/64 – – 8.33 .3281 75.0 117.0 8.33 1 8402707 – – – 8.40 .3307 75.0 117.0 8.40 1 8402886 – Q – 8.43 .3320 75.0 117.0 8.43 1 8402734 – – – 8.50 .3346 75.0 117.0 8.50 1 8402887 – – – 8.60 .3386 81.0 125.0 8.60 1 8402888 – R – 8.61 .3390 81.0 125.0 8.61 1 8402735 – – – 8.70 .3425 81.0 125.0 8.70 1 8402889 11/32 – – 8.73 .3437 81.0 125.0 8.73 1 8402708 – – – 8.80 .3465 81.0 125.0 8.80 1 8402890 – – – 8.90 .3504 81.0 125.0 8.90 1 8402891 – – – 9.00 .3543 81.0 125.0 9.00 1 8402892 – – – 9.10 .3583 81.0 125.0 9.10 1 8402893 23/64 – – 9.13 .3594 81.0 125.0 9.13 1 8402709 – – – 9.20 .3622 81.0 125.0 9.20 1 8402894 – – – 9.30 .3661 81.0 125.0 9.30 1 8402895 – U – 9.35 .3680 81.0 125.0 9.35 1 8402738 – – – 9.40 .3701 81.0 125.0 9.40 1 8402896 – – – 9.50 .3740 81.0 125.0 9.50 1 8402897 3/8 – – 9.53 .3750 87.0 133.0 9.53 1 8402710 – – – 9.60 .3780 87.0 133.0 9.60 1 8402898 – – – 9.70 .3819 87.0 133.0 9.70 1 8402899 – – – 9.80 .3858 87.0 133.0 9.80 1 8402900 – W – 9.80 .3860 87.0 133.0 9.80 1 8402740 – – – 9.90 .3898 87.0 133.0 9.90 1 8402901 – – – 10.00 .3937 87.0 133.0 10.00 1 8402902 – – – 10.20 .4016 87.0 133.0 10.20 1 8402903 13/32 – – 10.32 .4063 87.0 133.0 10.32 1 8402712 – – – 10.50 .4134 87.0 133.0 10.50 1 8402904 27/64 – – 10.72 .4219 94.0 142.0 10.72 1 8402713 – – – 11.00 .4331 94.0 142.0 11.00 1 8402905 7/16 – – 11.11 .4375 94.0 142.0 11.11 1 8402714 – – – 11.50 .4528 94.0 142.0 11.50 1 8402906 29/64 – – 11.51 .4531 94.0 142.0 11.51 1 8402715 15/32 – – 11.91 .4687 101.0 151.0 11.91 1 8402716 – – – 12.00 .4724 101.0 151.0 12.00 1 8402907 1/2 – – 12.70 .5000 101.0 151.0 12.70 1 8402718 – – – 13.00 .5118 101.0 151.0 13.00 1 8402908 – – – 14.00 .5512 108.0 160.0 14.00 1 8402909

R0038.4

R003Q

R0038.5 R0038.6

R003R

R0038.7

R00311/32

R0038.8 R0038.9 R0039.0 R0039.1

R00323/64

R0039.2 R0039.3

R003U

R0039.4 R0039.5 R0033/8 R0039.6 R0039.7 R0039.8 R003W R0039.9

R00310.0 R00310.2 R00313/32 R00310.5 R00327/64 R00311.0 R0037/16 R00311.5 R00329/64 R00315/32 R00312.0 R0031/2 R00313.0 R00314.0

R0036.0 R0036.1

R003C

R0036.2 R0036.3 R0031/4 R0036.4 R0036.5

R003F

– F

– 6.53 .2570 63.0 101.0 6.53 1 8402723

R0036.6 R0036.7

– – – 6.60 .2598 63.0 101.0 6.60 1 8402868 – – – 6.70 .2638 63.0 101.0 6.70 1 8402869 17/64 – – 6.75 .2656 69.0 109.0 6.75 1 8402703 – – – 6.80 .2677 69.0 109.0 6.80 1 8402870 – – – 6.90 .2717 69.0 109.0 6.90 1 8402871

R00317/64

R0036.8 R0036.9

R023

Solid Carbide Stub Drill, TiN tip Coated Versatile entry-level drill with 120° point angle with four facet split point geometry for reduced thrust force and CTW flute construction for enhanced penetration rates. TiN tip coating improves performance and extends tool life. Suitable for both CNC machines and conventional machines across a wide range of workpiece materials.

LCF

OAL

120°

TiN-Tip

h7 DC

l 20-35°

Workpiece material group suitability, starting values for cutting speed (ft/min) and feed Alpha Code. Tables with feed per revolution can be found starting from page 10.

P1.1

P1.2

P1.3

P2.1

P2.2

P2.3

P3.1

P3.2

P3.3

P4.1

P4.2

P4.3 89 S K4.5 72 T H1.1 112 S

K1.1

K1.2

325 T

364 T

377 T

279 T

246 T

217 T

174 T

148 T

131 S

112 S

246 U

184 U

K1.3

K2.1

K2.2

K2.3

K3.1

K3.2

K3.3

K4.1

K4.2

K4.3

K4.4 85 T N4.2 328 V

K5.1

K5.2

138 U

223 U

180 U

144 U

197 U

151 U

121 U

180 T

138 T

102 T

207 U

154 U

K5.3

N1.1

N1.2

N1.3

N2.1

N2.2

N2.3

N3.1

N3.2

N4.1 197 V

H2.1 66 S

H3.1 72 S

121 U

492 W

371 W

246 W

423 W

381 W

276 W

1040 W

623 W

DCON MS

Pack Qty

DCON MS

Pack Qty

LCF

OAL

MID

LCF

OAL

MID

Product

(mm)

(inch)

(mm)

(inch)

(mm)

R0231.0 R0231.1 R0231.2 R0231.3 R0231.4 R0231.5 R0231.6 R0231.7 R0231.8 R0231.9 R0232.0 R0232.1 R0232.2 R0232.3 R0232.4 R0232.5 R0232.6 R0232.7 R0232.8 R0232.9 R0233.0 R0233.1 R0233.2 R0233.3 R0233.4 R0233.5

R0233.6 R0233.7 R0233.8 R0233.9 R0234.0 R0234.1 R0234.2 R0234.3 R0234.4 R0234.5 R0234.6 R0234.7 R0234.8 R0234.9 R0235.0 R0235.1 R0235.2 R0235.3 R0235.4 R0235.5 R0235.6 R0235.7 R0235.8 R0235.9 R0236.0 R0236.1

1.00 .0394 6.0 26.0 1.00 1.10 .0433 7.0 28.0 1.10 1.20 .0472 8.0 30.0 1.20 1.30 .0512 8.0 30.0 1.30 1.40 .0551 9.0 32.0 1.40 1.50 .0591 9.0 32.0 1.50 1.60 .0630 10.0 34.0 1.60 1.70 .0669 10.0 34.0 1.70 1.80 .0709 11.0 36.0 1.80 1.90 .0748 11.0 36.0 1.90 2.00 .0787 12.0 38.0 2.00 2.10 .0827 12.0 38.0 2.10 2.20 .0866 13.0 40.0 2.20 2.30 .0906 13.0 40.0 2.30 2.40 .0945 14.0 43.0 2.40 2.50 .0984 14.0 43.0 2.50 2.60 .1024 14.0 43.0 2.60 2.70 .1063 16.0 46.0 2.70 2.80 .1102 16.0 46.0 2.80 2.90 .1142 16.0 46.0 2.90 3.00 .1181 16.0 46.0 3.00 3.10 .1220 18.0 49.0 3.10 3.20 .1260 18.0 49.0 3.20 3.30 .1299 18.0 49.0 3.30 3.40 .1339 20.0 52.0 3.40 3.50 .1378 20.0 52.0 3.50

1 8402970 1 8402971 1 8402972 1 8402973 1 8402974 1 8402975 1 8402976 1 8402977 1 8402978 1 8402979 1 8402980 1 8402981 1 8402982 1 8402983 1 8402984 1 8402985 1 8402986 1 8402987 1 8402988 1 8402989 1 8402990 1 8402991 1 8402992 1 8402993 1 8402994 1 8402995

3.60 .1417 20.0 52.0 3.60 3.70 .1457 20.0 52.0 3.70 3.80 .1496 22.0 55.0 3.80 3.90 .1535 22.0 55.0 3.90 4.00 .1575 22.0 55.0 4.00 4.10 .1614 22.0 55.0 4.10 4.20 .1654 22.0 55.0 4.20 4.30 .1693 24.0 58.0 4.30 4.40 .1732 24.0 58.0 4.40 4.50 .1772 24.0 58.0 4.50 4.60 .1811 24.0 58.0 4.60 4.70 .1850 24.0 58.0 4.70 4.80 .1890 26.0 62.0 4.80 4.90 .1929 26.0 62.0 4.90 5.00 .1969 26.0 62.0 5.00 5.10 .2008 26.0 62.0 5.10 5.20 .2047 26.0 62.0 5.20 5.30 .2087 26.0 62.0 5.30 5.40 .2126 28.0 66.0 5.40 5.50 .2165 28.0 66.0 5.50 5.60 .2205 28.0 66.0 5.60 5.70 .2244 28.0 66.0 5.70 5.80 .2283 28.0 66.0 5.80 5.90 .2323 28.0 66.0 5.90 6.00 .2362 28.0 66.0 6.00 6.10 .2402 31.0 70.0 6.10

1 8402996 1 8402997 1 8402998 1 8402999 1 8403000 1 8403001 1 8403002 1 8403003 1 8403004 1 8403005 1 8403006 1 8403007 1 8403008 1 8403009 1 8403010 1 8403011 1 8403012 1 8403013 1 8403014 1 8403015 1 8403016 1 8403017 1 8403018 1 8403019 1 8403020 1 8403021

DCON MS

Pack Qty

DCON MS

Pack Qty

LCF

OAL

MID

LCF

OAL

MID

Product

(mm)

(inch)

(mm)

(inch)

(mm)

R0236.2 R0236.3 R0236.4 R0236.5 R0236.6 R0236.7 R0236.8 R0236.9 R0237.0 R0237.1 R0237.2 R0237.3 R0237.4 R0237.5 R0237.6 R0237.7 R0237.8 R0237.9 R0238.0 R0238.1 R0238.2 R0238.3

R0238.4 R0238.5 R0238.6 R0238.7 R0238.8 R0238.9 R0239.0 R0239.1 R0239.2 R0239.3 R0239.4 R0239.5 R0239.6 R0239.7 R0239.8 R0239.9 R02310.0 R02310.2 R02310.5 R02311.0 R02311.5 R02312.0

6.20 .2441 31.0 70.0 6.20 6.30 .2480 31.0 70.0 6.30 6.40 .2520 31.0 70.0 6.40 6.50 .2559 31.0 70.0 6.50 6.60 .2598 31.0 70.0 6.60 6.70 .2638 31.0 70.0 6.70 6.80 .2677 34.0 74.0 6.80 6.90 .2717 34.0 74.0 6.90 7.00 .2756 34.0 74.0 7.00 7.10 .2795 34.0 74.0 7.10 7.20 .2835 34.0 74.0 7.20 7.30 .2874 34.0 74.0 7.30 7.40 .2913 34.0 74.0 7.40 7.50 .2953 34.0 74.0 7.50 7.60 .2992 37.0 79.0 7.60 7.70 .3031 37.0 79.0 7.70 7.80 .3071 37.0 79.0 7.80 7.90 .3110 37.0 79.0 7.90 8.00 .3150 37.0 79.0 8.00 8.10 .3189 37.0 79.0 8.10 8.20 .3228 37.0 79.0 8.20 8.30 .3268 37.0 79.0 8.30

1 8403022 1 8403023 1 8403024 1 8403025 1 8403026 1 8403027 1 8403028 1 8403029 1 8403030 1 8403031 1 8403032 1 8403033 1 8403034 1 8403035 1 8403036 1 8403037 1 8403038 1 8403039 1 8403040 1 8403041 1 8403042 1 8403043

8.40 .3307 37.0 79.0 8.40 8.50 .3346 37.0 79.0 8.50 8.60 .3386 40.0 84.0 8.60 8.70 .3425 40.0 84.0 8.70 8.80 .3465 40.0 84.0 8.80 8.90 .3504 40.0 84.0 8.90 9.00 .3543 40.0 84.0 9.00 9.10 .3583 40.0 84.0 9.10 9.20 .3622 40.0 84.0 9.20 9.30 .3661 40.0 84.0 9.30 9.40 .3701 40.0 84.0 9.40 9.50 .3740 40.0 84.0 9.50 9.60 .3780 43.0 89.0 9.60 9.70 .3819 43.0 89.0 9.70 9.80 .3858 43.0 89.0 9.80 9.90 .3898 43.0 89.0 9.90 10.00 .3937 43.0 89.0 10.00 10.20 .4016 43.0 89.0 10.20 10.50 .4134 43.0 89.0 10.50 11.00 .4331 47.0 95.0 11.00 11.50 .4528 47.0 95.0 11.50 12.00 .4724 51.0 102.0 12.00

1 8403044 1 8403045 1 8403046 1 8403047 1 8403048 1 8403049 1 8403050 1 8403051 1 8403052 1 8403053 1 8403054 1 8403055 1 8403056 1 8403057 1 8403058 1 8403059 1 8403060 1 8403061 1 8403062 1 8403063 1 8403064 1 8403065

DRILLING FEED RATE CHART

How to use this table to find the feed per revolution (f n ):

1. Find your Alpha Code on the product page (example: 197 U, “U“ is the Alpha Code). 2. Find the closest diameter for your cutting application in the top row of the table. 3. Find your Alpha Code in the left column of the table. 4. The intersection (cell) of the Diameter and Alpha Code is the feed per revolution (f n ).

f n

Feed per revolution (f n in mm/rev) Depending on the working conditions it might be necessary to adjust these values ±25 %.

DRILLING FEED RATE CHART (inch/rev)

ø DC

1/32” 1 mm

3/32” 2 mm

1/8” 3 mm

5/32” 4 mm

3/16” 5 mm

1/4” 6 mm

5/16” 8 mm

3/8” 10 mm

1/2” 12 mm

9/16” 15 mm

5/8” 16 mm

3/4” 20 mm

1” 25 mm

1.1/8” 30 mm

1.5/8” 40 mm

2” 50 mm

S .0003 .0006 .0008 .0010 .0012 .0015 .0020 .0031 .0039 .0048 .0051 .0059 .0070 .0070 .0090 – T .0006 .0011 .0016 .0020 .0024 .0028 .0035 .0043 .0051 .0063 .0067 .0075 .0080 .0090 .0100 – U .0010 .0019 .0028 .0031 .0035 .0042 .0055 .0067 .0079 .0088 .0091 .0094 .0110 .0120 .0140 – V .0015 .0027 .0039 .0045 .0051 .0060 .0079 .0098 .0110 .0122 .0126 .0134 .0160 .0170 .0200 – W .0019 .0035 .0051 .0059 .0067 .0079 .0102 .0130 .0150 .0165 .0169 .0177 .0190 .0190 .0200 – X .0022 .0041 .0059 .0071 .0083 .0098 .0130 .0165 .0189 .0210 .0217 .0228 – – – – Y .0027 .0049 .0071 .0087 .0102 .0125 .0169 .0217 .0276 .0276 .0276 .0291 – – – – Z .0037 .0068 .0098 .0128 .0157 .0210 .0315 .0394 .0433 .0463 .0472 .0472 – – – –

DRILLING FEED RATE CHART (mm/rev)

ø DC (mm)

0.15 0.50 1.00 2.00 3.00 4.00 5.00 6.00 8.00 10.0 12.0 15.0 16.0 20.0 25.0 30.0 40.0 50.0 100.0 S 0.002 0.004 0.008 0.014 0.020 0.025 0.030 0.037 0.050 0.080 0.100 0.123 0.130 0.150 0.170 0.190 0.220 0.240 – T 0.004 0.008 0.015 0.028 0.040 0.050 0.060 0.070 0.090 0.110 0.130 0.160 0.170 0.190 0.210 0.230 0.260 0.275 – U 0.007 0.013 0.026 0.048 0.070 0.080 0.090 0.107 0.140 0.170 0.200 0.223 0.230 0.240 0.270 0.300 0.360 0.375 – V 0.010 0.019 0.038 0.069 0.100 0.115 0.130 0.153 0.200 0.250 0.280 0.310 0.320 0.340 0.400 0.440 0.510 0.530 – W 0.012 0.025 0.049 0.089 0.130 0.150 0.170 0.200 0.260 0.330 0.380 0.418 0.430 0.450 0.470 0.490 0.520 0.540 – X 0.014 0.028 0.056 0.103 0.150 0.180 0.210 0.250 0.330 0.420 0.480 0.533 0.550 0.580 – – – – – Y 0.017 0.034 0.068 0.124 0.180 0.220 0.260 0.317 0.430 0.550 0.700 0.700 0.700 0.740 – – – – – Z 0.024 0.047 0.094 0.172 0.250 0.325 0.400 0.533 0.800 1.000 1.100 1.175 1.200 1.200 – – – – –

XXX E697 E698

HIGHLY PRODUCTIVE MULTI APPLICATION TAPS (DIN/ANSI)

INTRODUCTION

Introducing Dormer E69. DIN/ANSI taps – the epitome of versatility and performance. Engineered with a specific geometry to conquer medium to high strength materials while preventing oversized threads in softer ones. The modified edge treatment ensures a long tool life with consistent results, and the 3D Radii flute profile guarantees precision and process security. With a TiCN coating for wear resistance and a unique powder metallurgy substrate, Dormer E69. taps deliver high performance without compromise.

www

• For through holes only • Standard DIN 374 • Metric Fine range: M8×1 – M20×1.5

• For through holes only • Standard DIN 2184-1 • UNC range: No. 8-32 – 1/2”-13

• For through holes only • Standard DIN 2184-1 • UNF range: 1/4”-28 – 1/2”-20

• For through holes only • Standard DIN 371 / 376 • Metric range: M3 – M30

THREADING TOOLS

FEATURES AND BENEFITS

Versatile geometry prevents both clamping in medium to high strength materials, and oversized threads in soft materials. Modified edge treatment and rounding increases cutting edge stability and reduces the risk of edge chipping. 3-Radii flute profile provides maximum control of the cutting properties and secures proper swarf flow.

EXCELLENT IN STEELS and versatile for a variety of other materials.

EXTENDED TOOL LIFE and long term consistency.

HIGH PROCESS RELIABILITY secured by nesting prevention.

COLD WELDING PROTECTION throughout the whole life span.

TiCN coating grants high wear resistance combined with low coefficient of friction.

Unique Powder Metallurgy HSS-E PM substrate provides exellent combination of toughness and edge hardness.

HIGH PERFORMANCE without compromise on tool life.

DIN

JIS

DIN standard taps also available!

JIS standard taps also available!

• Primarily for blind holes • Standard DIN 374 • Metric Fine range: M8×1 – M20×1.5

• Primarily for blind holes • Standard DIN 2184-1 • UNC range: No. 8-32 – 1/2”-13

• Primarily for blind holes • Standard DIN 2184-1 • UNF range: 1/4”-28 – 1/2”-20

• Primarily for blind holes • Standard DIN 371 / 376 • Metric range: M3 – M30

XXX E69.

HIGHLY PRODUCTIVE MULTI APPLICATION TAPS (DIN/ANSI)

3-Radii flute design with constant rake angle

VIDEO

Modified edge treatment and rounding

SUCCESS STORY – E698

Dormer Pramet solution:

Segment:

General Engineering (Czech republic)

Component:

Hydraulic circuit parts

E698M6

Material: Coolant:

42CrMo4 / EN 10083 (Alloy steel, 250 HB) Yes, external, water soluble oil emulsion (~8%) Blind hole threading of M6 at 2.5xD, pre-drilled Ø 5.1 mm hole is 21 mm deep and made by solid carbide drill. Run in Tajmac MCFV 1060 CNC using a Tapmatic SynchroFlex SFT II75 tap holder. Serious problems caused by nesting, an average of 1000 threads was reached current taps. The best alternative competitor tap improved tool life to 1353 threads in average, but nesting problems still remained frequent.

Machining data:

v c

Application:

49 (15)

.591 (15)

Previous results:

Result with E698: Our new tap design reached 1645 threads in average (+22%) with higher level of process security and limited nesting, which sum-up in improved productivity!

DORMER after 944 threads

COMPETITOR after 944 threads

v c = cutting speed (ft/min) (m/min), td = threading depth (in) (mm)

Thread form (THFT)

Basic standard group (BSG)

Thread tolerance class (TCTR)

Threading application

Usable length (ULDR)

HSS-E PM

Material code (BMC)

Tap chamfer style (TCS)

Flute Geometry (FDC)

l 48°

Flute helix angle (FHA)

Hand (Cutting direction)

Coating

TiCN

E697(UNC)

E697(UNF)

E697(M)

E697(MF)

E698(UNC)

E698(UNF)

E698(M)

E698(MF)

Product Family Code PSF cutting diameters range

No. 4 – 1”

No. 10 – 1”

M3 – M16

M8 – M16

No. 4 – 1”

No. 10 – 1”

M3 – M16

M8 – M16

& 1 6

& 1 7

& 1 8

& 1 9

& 20

& 21

& 2 2

& 2 3

P1 P2 P3 P4

M1 M2 M3 M4 K1 K2 K3 K4 K5 N1 N2 N3 N4 N5 S1 S2 S3 S4 H1 H2 H3 H4

Primary use

Possible use

E697(UNC)

HSS-E-PM Spiral Point Tap, UNC, DIN/ANSI Standard, TiCN Coated Machine tap for highly productive applications with spiral point for 2.5xD through holes only. Suited for machining a variety of work-materials. Unique TiCN coated HSS-E-PM substrate to offer superior abrasion resistance, higher cutting speeds, improve thread quality, reduced cycle times and longer tool-life.

TDZ ≤ 3/8ʺ

TDZ ≥1/2"

WSC

THL

LSC

HSS-E PM R

OAL

TiCN

Workpiece material group suitability and starting values for cutting speed (ft/min).

P1.1 121 M2.2 36 N1.3 39

P1.2 138 M3.1 30 N2.1 121

P1.3 144 M3.2 23 N2.2 112

P2.1 108 M3.3 20 N2.3 79

P2.2 92 M4.1 13 N3.1 197

P2.3 82 K1.1 66 N3.2 118

P3.1 66 K1.2 49 N4.1 85

P3.2 52 K1.3 36

P3.3 43 K2.1 95

P4.1 39 K2.2 75

P4.2 30 K3.1 82

M1.1 49 K3.2 62

M1.2 39 K4.1 75

M2.1 43 K4.2 56

TDZ

TPI

OAL

THL DCON MS WSC

LSC

NOF

PHD

PHD Limits

LU Pack Qty

MID

Product

(inch)

(mm)

(inch)

E697UNC4X40 E697UNC6X32 E697UNC8X32 E697UNC10X24 E697UNC1/4 E697UNC5/16 E697UNC3/8 E697UNC1/2

4 6 8

40 32 32 24 20 18 16 13 11 10

2.205 2.205 2.480 2.756 3.150 3.543 3.937 4.331 4.331 4.921 5.512 6.299

.354 .433 .512 .551 .591 .709 .787 .906 .906

.141 .141 .168 .194 .255 .318 .381 .367 .480 .590 .697 .800

.108 .108 .129 .150 .189 .236 .284 .273 .358 .439 .520 .597

.190 .190 .250 .250 .310 .380 .440 .440 .560 .690 .750 .810

3 3 3 3 3 3 3 3 3 4 4 4

2.35 2.85 3.50 3.90 5.10 6.60 8.00

N43 N36 N29 N25

H2 H2 H3 H3 H5 H5 H5 H5 H5 H5 H6 H6

.709 .787 .827

1 1 1 1 1 1 1 1 1 1 1 1

8464264 8464265 8464266 8464267 8464268 8464269 8464270 8464271 8464272 8464273 8464274 8464275

1.102

1/4

.984

5/16

1.339 1.535

3/8 1/2 5/8 3/4 7/8

5/16

10.80 13.50 16.50 19.50 22.25

27/64 17/32 21/32 49/64

– – – – –

E697UNC5/8 E697UNC3/4 E697UNC7/8 E697UNC1

1.181 1.339 1.417

9 8

7/8

E697(UNF)

HSS-E-PM Spiral Point Tap, UNF, DIN/ANSI Standard, TiCN Coated Machine tap for highly productive applications with spiral point for 2.5xD through holes only. Suited for machining a variety of work-materials. Unique TiCN coated HSS-E-PM substrate to offer superior abrasion resistance, higher cutting speeds, improve thread quality, reduced cycle times and longer tool-life.

TDZ ≤ 3/8ʺ

TDZ ≥1/2"

WSC

THL

LSC

HSS-E PM R

OAL

TiCN

Workpiece material group suitability and starting values for cutting speed (ft/min).

P1.1 121 M2.2 36 N1.3 39

P1.2 138 M3.1 30 N2.1 121

P1.3 144 M3.2 23 N2.2 112

P2.1 108 M3.3 20 N2.3 79

P2.2 92 M4.1 13 N3.1 197

P2.3 82 K1.1 66 N3.2 118

P3.1 66 K1.2 49 N4.1 85

P3.2 52 K1.3 36

P3.3 43 K2.1 95

P4.1 39 K2.2 75

P4.2 30 K3.1 82

M1.1 49 K3.2 62

M1.2 39 K4.1 75

M2.1 43 K4.2 56

TDZ

TPI

OAL

THL DCON MS WSC

LSC

NOF

PHD

PHD Limits

LU Pack Qty

MID

Product

(inch)

(mm)

(inch)

E697UNF10X32 E697UNF1/4 E697UNF5/16

32 28 24 24 20 18 16 14 12

2.756 3.150 3.543 3.937 4.331 4.331 4.921 5.512 6.299

.551 .591 .709 .787 .906 .906

.194 .255 .318 .381 .367 .480 .590 .697 .800

.150 .189 .236 .284 .273 .358 .439 .520 .597

.250 .310 .380 .440 .440 .560 .690 .750 .810

3 3 3 3 3 3 4 4 4

4.10 5.50 6.90 8.50

N21

H3 H4 H4 H4 H5 H5 H5 H6 H6

1.102

1 1 1 1 1 1 1 1 1

8464288 8464289 8464290 8464291 8464292 8464293 8464294 8464295 8464296

1/4

.984

5/16

1.339 1.476

E697UNF3/8 E697UNF1/2 E697UNF5/8 E697UNF3/4 E697UNF7/8 E697UNF1

3/8 1/2 5/8 3/4 7/8

11.50 14.50 17.50 20.40 23.25

29/64 37/64 11/16 13/16 59/64

– – – – –

1.181 1.339 1.417

E697(M)

HSS-E-PM Spiral Point Tap, Metric, DIN/ANSI Standard, TiCN Coated Machine tap for highly productive applications with spiral point for 2.5xD through holes only. Suited for machining a variety of work-materials. Unique TiCN coated HSS-E-PM substrate to offer superior abrasion resistance, higher cutting speeds, improve thread quality, reduced cycle times and longer tool-life.

TDZ ≤ 10 mm

TDZ ≥ 12 mm

WSC

THL

LSC

HSS-E PM R

OAL

TiCN

Workpiece material group suitability and starting values for cutting speed (ft/min).

P1.1 121 M2.2 36 N1.3 39

P1.2 138 M3.1 30 N2.1 121

P1.3 144 M3.2 23 N2.2 112

P2.1 108 M3.3 20 N2.3 79

P2.2 92 M4.1 13 N3.1 197

P2.3 82 K1.1 66 N3.2 118

P3.1 66 K1.2 49 N4.1 85

P3.2 52 K1.3 36

P3.3 43 K2.1 95

P4.1 39 K2.2 75

P4.2 30 K3.1 82

M1.1 49 K3.2 62

M1.2 39 K4.1 75

M2.1 43 K4.2 56

TDZ

OAL

THL DCON MS WSC

LSC

NOF

PHD

PHD Limits

LU Pack Qty

MID

Product

(mm)

(inch)

(mm)

(inch)

(mm)

E697M3 E697M4 E697M5 E697M6 E697M8 E697M10 E697M12 E697M16

3 4 5 6 8

0.50 0.70 0.80 1.00 1.25 1.50 1.75 2.00

56.0 63.0 70.0 80.0 90.0

.141 .168 .194 .255 .318 .381 .367 .480

.108 .129 .150 .189 .236 .284 .273 .358

5 6 6 8

3 3 3 3 3 3 4 4

2.50 3.30 4.20 5.00 6.80 8.50

N40 N30 N19

D3 D4 D4 D5 D5 D6 D6 D7

18.00 21.00 25.00 30.00 35.00 39.00

1 1 1 1 1 1 1 1

8464234 8464235 8464236 8464237 8464238 8464239 8464240 8464241

12 13 15 18 20 23 23

10 11 11 14

H Q

10 12 16

100.0 110.0 110.0

10.30

– –

14.00 35/64

E697(MF)

HSS-E-PM Spiral Point Tap, Metric Fine, DIN/ANSI Standard, TiCN Coated Machine tap for highly productive applications with spiral point for 2.5xD through holes only. Suited for machining a variety of work-materials. Unique TiCN coated HSS-E-PM substrate to offer superior abrasion resistance, higher cutting speeds, improve thread quality, reduced cycle times and longer tool-life.

TDZ ≤ 10 mm

TDZ ≥ 12 mm

WSC

THL

LSC

HSS-E PM R

OAL

TiCN

Workpiece material group suitability and starting values for cutting speed (ft/min).

P1.1 121 M2.2 36 N1.3 39

P1.2 138 M3.1 30 N2.1 121

P1.3 144 M3.2 23 N2.2 112

P2.1 108 M3.3 20 N2.3 79

P2.2 92 M4.1 13 N3.1 197

P2.3 82 K1.1 66 N3.2 118

P3.1 66 K1.2 49 N4.1 85

P3.2 52 K1.3 36

P3.3 43 K2.1 95

P4.1 39 K2.2 75

P4.2 30 K3.1 82

M1.1 49 K3.2 62

M1.2 39 K4.1 75

M2.1 43 K4.2 56

TDZ

OAL

THL DCON MS WSC

LSC

NOF

PHD

PHD Limits

LU Pack Qty

MID

Product

(mm)

(inch)

(mm)

(inch)

(mm)

E697M8X1.0 E697M10X1.0 E697M10X1.25 E697M12X1.25 E697M12X1.5 E697M14X1.5 E697M16X1.5

1.00 1.00 1.25 1.25 1.50 1.50 1.50

90.0 90.0

18 20 20 21 21 21 21

.318 .381 .381 .367 .367 .429 .480

.236 .284 .284 .273 .273 .320 .358

10 11 11 11 11 13 14

3 3 3 4 4 4 4

7.00 9.00 8.80

D5 D6 D6 D6 D6 D7 D7

35.00 39.00 39.00

1 1 1 1 1 1 1

8464250 8464251 8464252 8464253 8464254 8464255 8464256

10 10 12 12 14 16

100.0 100.0 100.0 100.0 100.0

11/32

10.80 27/64

– – – –

10.50 12.50 14.50

31/64

9/16

E698(UNC)

HSS-E-PM Spiral Flute Tap, UNC, DIN/ANSI Standard, TiCN Coated Machine tap for highly productive applications with spiral flute for 2.5xD blind holes. Suited for a variety of work-materials. Unique TiCN coated HSS- E-PM to offer superior abrasion resistance, higher cutting speeds, improve thread quality, reduced cycle times and longer tool-life. Recommended for synchronous feed tap holders.

TDZ ≤ 3/8ʺ

TDZ ≥1/2"

WSC

THL

LSC

HSS-E PM l 48°

OAL

TiCN

Workpiece material group suitability and starting values for cutting speed (ft/min).

P1.1 115 M2.2 33

P1.2 131 M3.1 30

P1.3 138 M3.2 23

P2.1 102 M3.3 20

P2.2 89 M4.1 13

P2.3 79 N1.3 36

P3.1 62 N2.1 115

P3.2 49 N2.2 105

P3.3 39 N2.3 75

P4.1 36 N3.1 197

P4.2 30

M1.1 46

M1.2 36

M2.1 39

TDZ

TPI

OAL

THL DCON MS WSC

LSC

NOF

PHD

PHD Limits

LU Pack Qty

MID

Product

(inch)

(mm)

(inch)

E698UNC4X40 E698UNC6X32 E698UNC8X32 E698UNC10X24 E698UNC1/4 E698UNC5/16 E698UNC3/8 E698UNC1/2

4 6 8

40 32 32 24 20 18 16 13 11 10

2.205 2.205 2.480 2.756 3.150 3.543 3.937 4.331 4.331 4.921 5.512 6.299

.256 .256 .276 .315 .394 .472 .591 .709 .787 .984 .984

.141 .141 .168 .194 .255 .318 .381 .367 .480 .590 .697 .800

.108 .108 .129 .150 .189 .236 .284 .273 .358 .439 .520 .597

.190 .190 .250 .250 .310 .380 .440 .440 .560 .690 .750 .810

3 3 3 3 3 3 3 3 4 4 4 4

2.35 2.85 3.50 3.90 5.10 6.60 8.00

N43 N36 N29 N25

H2 H2 H3 H3 H5 H5 H5 H5 H5 H5 H6 H6

.709 .787 .827

1 1 1 1 1 1 1 1 1 1 1 1

8464276 8464277 8464278 8464279 8464280 8464281 8464282 8464283 8464284 8464285 8464286 8464287

1.102

1/4

.984

5/16

1.339 1.535

3/8 1/2 5/8 3/4 7/8

5/16

10.80 13.50 16.50 19.50 22.25

27/64 17/32 21/32 49/64

– – – – –

E698UNC5/8 E698UNC3/4 E698UNC7/8 E698UNC1

9 8

1.181

7/8

E698(UNF)

HSS-E-PM Spiral Flute Tap, UNF, DIN/ANSI Standard, TiCN Coated Machine tap for highly productive applications with spiral flute for 2.5xD blind holes. Suited for a variety of work-materials. Unique TiCN coated HSS- E-PM to offer superior abrasion resistance, higher cutting speeds, improve thread quality, reduced cycle times and longer tool-life. Recommended for synchronous feed tap holders.

TDZ ≤ 3/8ʺ

TDZ ≥1/2"

WSC

THL

LSC

HSS-E PM l 48°

OAL

TiCN

Workpiece material group suitability and starting values for cutting speed (ft/min).

P1.1 115 M2.2 33

P1.2 131 M3.1 30

P1.3 138 M3.2 23

P2.1 102 M3.3 20

P2.2 89 M4.1 13

P2.3 79 N1.3 36

P3.1 62 N2.1 115

P3.2 49 N2.2 105

P3.3 39 N2.3 75

P4.1 36 N3.1 197

P4.2 30

M1.1 46

M1.2 36

M2.1 39

TDZ

TPI

OAL

THL DCON MS WSC

LSC

NOF

PHD

PHD Limits

LU Pack Qty

MID

Product

(inch)

(mm)

(inch)

E698UNF10X32 E698UNF1/4 E698UNF5/16

32 28 24 24 20 18 16 14 12

2.756 3.150 3.543 3.937 4.331 4.331 4.921 5.512 6.299

.315 .394 .472 .591 .709 .787 .984 .984

.194 .255 .318 .381 .367 .480 .590 .697 .800

.150 .189 .236 .284 .273 .358 .439 .520 .597

.250 .310 .380 .440 .440 .560 .690 .750 .810

3 3 3 3 3 4 4 4 4

4.10 5.50 6.90 8.50

N21

H3 H4 H4 H4 H5 H5 H5 H6 H6

1.102

1 1 1 1 1 1 1 1 1

8464297 8464298 8464299 8464300 8464301 8464302 8464303 8464304 8464305

1/4

.984

5/16

1.339 1.476

E698UNF3/8 E698UNF1/2 E698UNF5/8 E698UNF3/4 E698UNF7/8 E698UNF1

3/8 1/2 5/8 3/4 7/8

11.50 14.50 17.50 20.40 23.25

29/64 37/64 11/16 13/16 59/64

– – – – –

1.181

E698(M)

HSS-E-PM Spiral Flute Tap, Metric, DIN/ANSI Standard, TiCN Coated Machine tap for highly productive applications with spiral flute for 2.5xD blind holes. Suited for a variety of work-materials. Unique TiCN coated HSS- E-PM to offer superior abrasion resistance, higher cutting speeds, improve thread quality, reduced cycle times and longer tool-life. Recommended for synchronous feed tap holders.

TDZ ≤ 10 mm

TDZ ≥ 12 mm

WSC

THL

LSC

HSS-E PM l 48°

OAL

TiCN

Workpiece material group suitability and starting values for cutting speed (ft/min).

P1.1 115 M2.2 33

P1.2 131 M3.1 30

P1.3 138 M3.2 23

P2.1 102 M3.3 20

P2.2 89 M4.1 13

P2.3 79 N1.3 36

P3.1 62 N2.1 115

P3.2 49 N2.2 105

P3.3 39 N2.3 75

P4.1 36 N3.1 197

P4.2 30

M1.1 46

M1.2 36

M2.1 39

TDZ

OAL

THL DCON MS WSC

LSC

NOF

PHD

PHD Limits

LU Pack Qty

MID

Product

(mm)

(inch)

(mm)

(inch)

(mm)

E698M3 E698M4 E698M5 E698M6 E698M8 E698M10 E698M12 E698M16

3 4 5 6 8

0.50 0.70 0.80 1.00 1.25 1.50 1.75 2.00

56.0 63.0 70.0 80.0 90.0

6 7 8

.141 .168 .194 .255 .318 .381 .367 .480

.108 .129 .150 .189 .236 .284 .273 .358

5 6 6 8

3 3 3 3 3 3 3 4

2.50 3.30 4.20 5.00 6.80 8.50

N40 N30 N19

D3 D4 D4 D5 D5 D6 D6 D7

18.00 21.00 25.00 30.00 35.00 39.00

1 1 1 1 1 1 1 1

8464242 8464243 8464244 8464245 8464246 8464247 8464248 8464249

10 13 15 18 20

10 11 11 14

H Q

10 12 16

100.0 110.0 110.0

10.30

– –

14.00 35/64

E698(MF)

HSS-E-PM Spiral Flute Tap, Metric Fine, DIN/ANSI Standard, TiCN Coated Machine tap for highly productive applications with spiral flute for 2.5xD blind holes. Suited for a variety of work-materials. Unique TiCN coated HSS- E-PM to offer superior abrasion resistance, higher cutting speeds, improve thread quality, reduced cycle times and longer tool-life. Recommended for synchronous feed tap holders.

TDZ ≤ 10 mm

TDZ ≥ 12 mm

WSC

THL

LSC

HSS-E PM l 48°

OAL

TiCN

Workpiece material group suitability and starting values for cutting speed (ft/min).

P1.1 115 M2.2 33

P1.2 131 M3.1 30

P1.3 138 M3.2 23

P2.1 102 M3.3 20

P2.2 89 M4.1 13

P2.3 79 N1.3 36

P3.1 62 N2.1 115

P3.2 49 N2.2 105

P3.3 39 N2.3 75

P4.1 36 N3.1 197

P4.2 30

M1.1 46

M1.2 36

M2.1 39

TDZ

OAL

THL DCON MS WSC

LSC

NOF

PHD

PHD Limits

LU Pack Qty

MID

Product

(mm)

(inch)

(mm)

(inch)

(mm)

E698M8X1.0 E698M10X1.0 E698M10X1.25 E698M12X1.25 E698M12X1.5 E698M14X1.5 E698M16X1.5

1.00 1.00 1.25 1.25 1.50 1.50 1.50

90.0 90.0

13 15 15 15 15 15 15

.318 .381 .381 .367 .367 .429 .480

.236 .284 .284 .273 .273 .320 .358

10 11 11 11 11 13 14

3 3 3 3 3 3 4

7.00 9.00 8.80

D5 D6 D6 D6 D6 D7 D7

35.00 39.00 39.00

1 1 1 1 1 1 1

8464257 8464258 8464259 8464260 8464261 8464262 8464263

10 10 12 12 14 16

100.0 100.0 100.0 100.0 100.0

11/32

10.80 27/64

– – – –

10.50 12.50 14.50

31/64

9/16

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