Band Saw Blades
There’s Nothing We Can’t Cut The DoALL® brand has always been known for band sawing. DoALL invented the first metal cutting band saw and has continued to be a leader in band sawing innovations. We are the only manufacturer to offer all the sawing elements, including sawing machines, blades, cutting fluids, material handling, and field services.
Our products are a cut above the rest! With unmatched years of experience, we are truly THE band sawing experts. Our DoALL technical support and customer service teams will work with you to find the right solution for your sawing application.
Solutions for ALL Your Sawing Needs
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Contents DoALL ® SAW BLADES
DoALL Guarantee .................................................... 2 Selecting & Ordering the Correct Blade ..................3 BI-METAL SAW BLADES Silencer GP™ - 303 ................................................... 4 Silencer Plus™ - 306, 333, 336 .................................4 StructurALL™- 320, 340 ...........................................5 Penetrator™ - 301 .................................................... 6 Penetrator Prime™ - 307 ......................................... 6 Supreme™ - 381 ...................................................... 7 TUNGSTEN CARBIDE BLADES T3P - 326, 328 .......................................................... 8 T3N - 331 ................................................................. 8 T7P - 332 .................................................................. 9 STC “TC Set” - 305 .................................................. 9 CARBON STEEL BLADES Dart™ - 308, 309 .................................................... 10 Metal Master™ - 334, 335 ..................................... 10 Friction - 310 ......................................................... 11 GRIT & CIRCULAR BLADES Superabrasive Grinding Products .......................... 12 Grit Edge Tungsten Carbide - 325 .......................... 13 Grit Edge Diamond - 406 ....................................... 13 Circular .................................................................. 14 Circular Blades Selector ......................................... 15 BLADE TECHNOLOGY Blade Geometry and Characteristics ..................... 16 Chip Characteristics & Blade Break-In ................... 17 DoALL Band Saw Blade Selector ............................ 18 Band Speed & Group Selector ............................... 19 Pitch Selector Solid Material ................................. 20 Pitch Selector Structural Material ......................... 21 FLUID SELECTION Cutting and Grinding Fluid Selector .......................22 Specialty Products, Transmission Fluids, and Hydraulic Oils.........................................................23 Resources & Services.............................................24
The DoALL Guarantee Guaranteed Performance
Our experienced sawing specialists will review your specific application and make recommendations on the best saw blade that meets your needs. If the DoALL blade we recommend doesn’t outperform the blade you’re currently using, we’ll refund your money! Guaranteed Quality Every DoALL blade is unconditionally guaranteed to be completely free of defects in material and workmanship. Every weld is guaranteed for proper tooth spacing, matched set, exact finishing, controlled annealing to match temper of backing, and overall alignment within 0.001 inch. Guaranteed Delivery DGI Supply provides local sales and service. DGI Supply has regional blade welding centers that maintain a large volume of inventory to support USA and Canada. Guaranteed Satisfaction Guaranteed performance, quality and delivery are important, but industry best customer satisfaction is our goal. We "go beyond the sale" to make sure you’re satisfied. We can adjust your machines, train your operators, and provide many other services. We’re not satisfied until you are. DoALL knows sawing. Let us show you!
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Selecting & Ordering the Correct Blade
Step 1. Choose a DoALL Blade Style Use the Band Saw Blade Selector chart (on page 18) to select a blade style for the material(s) you are cutting. For example, if you were cutting high volume aluminum parts, you would use a Tungsten Carbide – T3P blade Step 2. Determine a Blade Pitch in Teeth/ Inch (TPI) Use either the Solid Material or Structural Material Pitch Selector charts (on page 20-21) to determine the correct blade pitch, a measure of tooth spacing in teeth per inch (TPI), for the size of your material(s). The number of teeth over a one-inch length is the TPI. The pitch designation of a multi-pitch blade hyphenates the equivalent single pitch designations of those extremes. For example, if you were cutting a 4" diameter solid round piece of aluminum with a Tungsten Carbide – T3P blade you would select a pitch of 3-4 TPI Step 3 . Determine Your Band Saw Blade Width, from Tooth Tip to Back Edge Most sawing machines accept only one blade width, which is typically specified in the instruction manual. For contour sawing, choose the widest blade that can cut the smallest work radius. Step 4. Order the Catalog Number Corresponding to Style, Pitch and Width For example, if you were cutting a 4" diameter solid round piece of aluminum with a Tungsten Carbide – T3P blade you would select a pitch of 3-4 TPI. If the instruction manual recommended using a 1-1/2" wide, 271-inch-long blade for optimum cutting you would use the blade chart to choose the 328-434 catalog number. By adding 271 to the end of the catalog number you specify the length of the blade, in this case, 328-434271.000 Step 5. Ordering the Right Blade Length Blade part numbers are a combination of the catalog number and three numbers that indicate the blade length, as explained below. To order welded bands, attach the band length in inches to the end of the catalog number. For example, if you want a 180-inch welded band of catalog number 302-961, order part 302-961180.000 For bands 99 inches or shorter, lead with a zero. To order a 93-inch welded band of catalog number 302-961, order part 302- 961093.000
Saw Band Preparation Recommended Saw Band
The machine is shipped with a saw band installed. See your band saw’s instruction manual to determine which band width and length to use for your application.
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Bi-Metal - Silencer GP ™
Catalog # 303
Features: • HSS tooth • Neutral rake angle Benefits: • Wide range of pitches and sizes • Strong, wear resistant tooth stays sharper longer Applications: • For general purpose sawing of most metals and alloys • Perfect for tubing, profiles, and small solids • Compatible with manual/semi-automatic machines and short blade lengths
Inch (mm)
Silencer GP Blade-Pitch Catalog Number
Width
Gauge
2
3-4
4-6
5-8
6
6-10
8-12
14
10-14
18
1/4" (6) 3/8" (10)
0.035" (0.9) 0.035" (0.9) 0.025" (0.6) 0.035" (0.9) 0.035" (0.9) 0.035" (0.9) 0.042" (1.1) 0.050 (1.3)
303-010 303-014
303-011
303-933 303-935 303-019 303-133 303-026
1/2" (13)
303-932 303-020 303-934 303-936
303-028
3/4" (20)
303-410 303-182
303-415 303-300
303-420 303-430
1" (27)
303-999 303-903 303-900 303-905 303-743 303-901 303-400 303-904 303-902 303-539 303-770 303-562 303-600
303-769
1-1/4" (34) 1-1/2" (41)
303-687 303-729
303-610
Claw tooth
Bi-Metal - Silencer Plus ™
Catalog # 306, 333, 336
Features: • HSS tooth • Positive rake angle Benefits: • Aggressive, high wear resistant, multi-purpose blade • Designed for longer life at higher cutting rates and high sawing speeds • Tests have shown improved performance, reduced noise level, and improved reliability Applications: • All metals including stainless steel, carbon steel especially used in solids • Not for interrupted cutting and sawing
Inch (mm)
Silencer Plus Blade-Pitch Catalog Number
Width
Gauge
1-1.3
1.5-2
2-3
3
3-4
4
4-6
5-8**
6
1/4" (6) 3/8" (10) 1/2" (13) 3/4” (20)
0.035 (0.9) 0.035" (0.9) 0.035" (0.9) 0.035" (0.9) 0.035" (0.9) 0.042" (1.1) 0.042" (1.1) 0.050" (1.3) 0.050" (1.3) 0.063" (1.6) 0.063" (1.6) 0.063" (1.6)
333-046
306-487 306-488
333-023 333-103
333-026
333-146 333-158** 333-246 333-258** 333-346 333-358**
1” (27)
333-223 333-323
333-234 333-334
1 1/4” (34)
336-413
1 1/2" (41)
333-423
333-434 336-534 333-534
333-446 333-458**
306-445 336-523
336-546
2" (54)
306-511 306-512 333-523 306-611 306-612 306-640
333-546 333-558**
2 5/8" (67)
3" (80)
306-712
Claw tooth ** Neutral Rake Angle
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Bi-Metal - StructurALL ™
Catalog # 320, 340
Features: • HSS tooth • Positive rake angle Benefits: • Controlled, quiet sawing on non-solid materials • Strengthened teeth, stable tooth contour, superior blade life • Teeth resist stripping in structural materials and bundles • Maximum stability less susceptible to vibrations Applications: • Specially designed for tubing and structural material, including single piece or bundle applications • First choice for fabricators • Best choice for less than rigid set-ups • Machining of beams and profiles
Inch (mm)
StructurALL Blade-Pitch Catalog Number
Width 1" (27)
Gauge
2-3
3-4
4-6
5-7
0.035" (0.9) 0.042" (1.1) 0.050" (1.3) 0.050" (1.3) 0.063" (1.6) 0.063" (1.6)
320-234 320-334 320-434 340-534 320-534 320-634
320-246 320-346 320-446 340-546 320-546 320-646
320-258 320-358 320-458
1 1/4" (34) 1 1/2" (41)
320-423
2" (54)
320-523 320-623
2 5/8" (67)
There's Nothing We Can't Cut!
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Bi-Metal - Penetrator ™
Catalog # 301
Features: • HSS tooth • High positive rake angle Benefits:
• Fast cutting, wear resistant blade • Ideal for high production sawing
• Aggressive tooth tip makes cutting up to 20% faster at same feed force setting! Applications: • Moderate to difficult alloys on power saws • First choice for stainless steel
Inch (mm)
Penetrator Blade-Pitch Catalog Number
Width
Gauge
0.75-1.25 1-1.5
1.25
1.5-2
2
2-3
3
3-4
4-6
5-8
3/4" (20)
0.035" (0.9) 0.035" (0.9) 0.042" (1.1) 0.050" (1.3) 0.050" (1.3) 0.063" (1.6) 0.063" (1.6) 0.063" (1.6)
301-041
1" (27)
301-423 301-719 301-598 301-615 301-656
1 1/4" (34) 1 1/2" (41)
301-594
301-842 301-689
301-739 301-748 301-789
301-880
301-879 301-381 301-069 301-184
301-887 301-375
2" (54)
301-071
301-070 301-186
301-085 301-384
2 5/8" (67)
301-183 301-185 301-430 301-433
301-187 301-990
3" (80)
Claw tooth
Bi-Metal - Penetrator Prime ™
Catalog # 307
Features: • Powdered metal tooth tip • High positive rake angle Benefits: • Wear-resistant Bi-Metal tooth • High production rates with extended blade life Applications: • Ideal for high production sawing • Moderate to difficult alloys on power saws
Inch (mm)
Penetrator Prime Blade-Pitch Catalog Number
Width 1" (27)
Gauge
1.4-2
2-3
3-4
4-6
5-8
0.035" (0.9) 0.042" (1.1) 0.050" (1.3) 0.063" (1.6)
307-660 307-739 307-887 307-903
307-665 307-759 307-893
307-670 307-760
1 1/4" (34) 1 1/2" (41)
307-689 307-879 307-902
307-877
2" (54)
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Bi-Metal - Supreme ™
Catalog # 381
Features: • Powder metal tooth tip • Extreme high positive rake angle Benefits: • Long tool life on difficult to cut materials • Improved penetration • Higher cutting rates Applications: • For difficult to cut materials like nickel-based alloys and other exotics
Inch (mm)
Supreme Blade-Pitch Catalog Number
Width 1" (27)
Gauge
0.8-1.2
1-1.3
1-1.4
1.5-2
1.8-2.5
2-3
3-4
4-6
5-8
0.035" (0.9) 0.042" (1.1) 0.050" (1.3) 0.063" (1.6) 0.063" (1.6) 0.063" (1.6)
381-246 381-346 381-446
381-258 381-358
1 1/4" (34) 1 1/2" (41)
381-323 381-423 381-523
381-334 381-434
381-412 381-512 381-612
2" (54)
381-511
381-518
2 5/8" (67)
3" (80)
381-781
381-711
Blades For ALL Your Cutting Needs!
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Tungsten Carbide - T3P
Catalog # 326, 328
Features: • Tungsten carbide tooth
• Triple chip design • Positive rake angle Benefits: • Heat resistant blade • Aggressive sawing with a smooth finish Applications: • Super alloys and high nickel alloys such as titanium • Ideal for production sawing
Inch (mm)
T3P Blade-Pitch Catalog Number
Width
Gauge
0.7-1
1-1.4
1.4-2
2-3
3
3-4
3/4" (20)
0.035" (0.9) 0.035" (0.9) 0.042" (1.1) 0.050" (1.3) 0.063" (1.6) 0.063" (1.6) 0.063" (1.6)
326-025 326-035 326-045 326-074
1" (27)
328-223 328-323 328-422 328-523
328-234 328-334 328-434
1 1/4" (34) 1 1/2" (41)
328-331 328-431 328-532 328-672
2" (54)
328-571
2 5/8" (67)
3" (80)
328-771
328-711
Tungsten Carbide -T3N
Catalog # 331
Features: • Tungsten carbide tooth • Triple chip design • Negative rake angle Benefits: • Heat resistant blade • Sawing with a smooth finish Applications: • For case hardened materials
Inch (mm)
T3N Blade-Pitch Catalog Number
Width 1" (27)
Gauge
3-4
0.035" (0.9) 0.042" (1.1) 0.050" (1.3)
331-234 331-334 331-434
1 1/4" (34) 1 1/2" (41)
Our Products Are A Cut Above The Rest!
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Tungsten Carbide - T7P
Catalog # 332
Features: • Tungsten carbide tooth • Positive rake tooth • Advanced grind pattern designed to optimize cutting efficiency Benefits: • Heat resistant blade • Aggressive sawing with a smooth finish • Enhanced penetration in the toughest metals Applications: • Large diameter super alloys, high nickel alloys, titanium, etc.
Inch (mm)
T7P Blade-Pitch Catalog Number
Width 1" (27)
Gauge
0.85-1.15
1.1-1.6
1.5-2.2
2
2-3
3-4
0.035" (0.9) 0.042" (1.1) 0.050" (1.3) 0.063" (1.6) 0.063" (1.6)
332-234 332-334 332-434 332-534
1 1/4" (34) 1 1/2" (41)
332-302
332-323 332-423 332-523 332-623
332-432 332-532 332-632
2" (54)
332-571
332-511
2 5/8" (67)
Tungsten Carbide - STC
Catalog # 305
Features: • Tungsten carbide tooth • Positive rake angle • Also known as “TC Set” blades Benefits: • Withstands rapid tool wear caused by fast cutting of highly abrasive materials Applications: • Abrasive materials that dull carbon and bi-metal blades rapidly, such as aluminum castings, graphite, fiberglass, etc.
Inch (mm)
STC Blade-Pitch Catalog Number
Width
Gauge
3 TPI
Tooth Style
1/2" (13) 3/4" (20)
0.025" (0.6) 0.035" (0.9)
305-020 305-025 305-045 305-029 305-326
Straight Straight Straight
1" (27)
0.035" (0.9)
Raker Raker
1 1/4" (34)
0.042" (1.1)
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Carbon Steel - Dart ™
Catalog # 308 & 309
Features: • Carbon steel teeth • Flexible hardened back • Hardened tooth tip Benefits: • Accepts high tension • Resists scoring • Extended cutting life Applications:
• For non-production, highly machinable materials • Mild steels and other non-ferrous metals, plastics, aluminum, and wood • Perfect for vertical band saw machines
Inch (mm)
Width
Gauge
2
3
4
6
8
10
14
18
24
3/16" (5)
0.025" (0.6)
308-825
308-023 308-049
309-021 309-047
308-080 308-106 308-122 308-148
1/4" (6)
0.025" (0.6)
308-841
309-062 309-088 309-104 308-163 308-189 308-205 308-221 308-908
3/8" (10)
0.025" (0.6)
308-247
308-262 308-288 308-304
1/2" (13)
0.025" (0.6)
309-120 309-146 309-161
308-668
5/8" (16)
0.032" (0.8)
308-346
308-403 308-429 308-445*308-486
3/4" (20)
0.032" (0.8)
309-187
309-203
308-700
309-229**
308-502 308-528 308-544 308-585
1" (25)
0.035" (0.9)
308-973 309-211*
1 1/4" (32) 1 1/2" (41)
0.035" (0.9) 0.050" (1.3) 0.063" (1.6)
309-260
Special order Special order Special order Special order
2" (54)
Black = Precision Tooth
Red = Claw Tooth
Blue = Wave Set *= Straight Set **= Quad Raker Set
Carbon Steel - Metal Master ™
Catalog # 334 & 335
Features: • Carbon steel teeth • Flexible (unhardened) back • Hardened tooth tip Benefits: • Economical band saw blade Applications: • For general purpose sawing of easily machined metal. • Contour sawing • Non-ferrous metals, plastics, and wood • First choice for small vertical band saw machines
Inch (mm)
Metal Master Blade-Pitch Catalog Number
Width
Gauge
3
4
6
10
14
18
24
1/8" (3) 1/4" (6) 3/8" (10) 1/2" (13) 3/4" (20)
0.025" (0.6) 0.025" (0.6) 0.025" (0.6) 0.025" (0.6) 0.032" (0.8) 0.035" (0.9)
334-100 334-243 334-342
335-348
334-227 334-326 334-409 334-581 334-748
334-268
335-422 335-505
335-488 335-547 335-620
335-462
334-449
334-003
1" (25)
Red = Claw Tooth
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Carbon Steel - Friction
Catalog # 310
Features: • Silicon-enhanced carbon steel • Special wide set • Hardened tooth tips Benefits: • Slower set wear • Longer fatigue life Applications:
• For high-speed friction sawing of ferrous metal. • Ferrous metals of any hardness up to 1" (25 mm) thick at speeds exceeding 5,000 ft/min (1,524 m/min)
Inch (mm)
Friction Blade-Pitch Cat. Number
Width
Gauge
8
10
3/4" (20)
0.035" (0.9) 0.035" (0.9)
310-094 310-136
1" (25)
310-134
Improve Your Productivity With DoALL!
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Get The Perfect Cut With Our Diamond Blade!
Superabrasive Grinding Products
Founded in 1946, Greenlee Diamond Tool Company is a leader in the design and manufacture of superabrasive grinding products serving a wide array of industries. For over 70 years, Greenlee Diamond has assisted customers in reducing costs by designing productivity- enhancing products based on specific application parameters. Our full line of products includes resin, polyimide, metal, vitrified, and electroplated bond systems. We are skilled in the application of natural and synthetic diamond abrasives and all varieties of CBN. We stock a variety of basic wheel forms and accessories including diamond compounds, files, hones, dressing tools, and sticks.
We offer diamond band saw blades in a variety of sizes and lengths for any machine type. Greenlee Diamond Tool – A DoALL Company— has been helping customers optimize their manufacturing productivity through the use of super abrasives over conventional abrasives or other manufacturing methods. Greenlee can develop that solution for the most demanding and difficult grinding applications. Visit www.greenleediamond.com to learn more.
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Grit Edge - Tungsten Carbide
Catalog # 325
Features: • Tungsten carbide grit edge for hard, brittle, or abrasive materials • Continuous edge blades reduce work chipping, especially in thin sections • Gulleted edge blades carry coolant through large work sections Benefits: • Easily cuts hardened steels Applications: • Hardened steels • Glass foam • Car tires • Friction materials
Continuous edge
Gulleted
Inch (mm)
Grit Edge Tungsten Blade Catalog Number
Width
Gauge
Kerf
Pitch Class
Continuous
Gulleted 325-175
3/8" (10)
0.025" (0.6)
0.056" (1.42) 0.042" (1.07) 0.056" (1.42) 0.060" (1.52)
Medium coarse
Fine
325-332 325-365
1/2" (13)
0.025" (0.6)
Medium
325-357 325-373 325-555 325-571 325-753 325-837 325-852 325-951
Medium coarse Medium coarse
3/4" (19)
0.032" (0.8)
0.067" (1.70)
Coarse
Medium coarse
325-746 325-779 325-846
1" (25)
0.035" (0.9)
0.07" (1.78)
Coarse Coarse Coarse Coarse
0.035" (0.9) 0.042" (1.1) 0.042" (1.1)
0.07" (1.78) 0.095" (2.41) 0.095" (2.41)
1 1/4" (32)
1 1/2" (38)
Grit Edge - Diamond
Catalog # 406
Features: • Diamond grit edge • Continuous for materials up to 1" (25 mm) segmented for large materials Benefits: • Cuts the hardest, most brittle, abrasive materials Applications: • Silicon, glass, quartz, abrasive composites, hard graphite, carbide, marble, limestone, and brake linings • NOT for steel
Inch (mm)
Type
Diamond Grit Size
Width
Gauge
30/40
40/50
60/80
100/120
200
1/2" (13)
0.020" (0.5)
Continuous Continuous Segmented Continuous Continuous Segmented Continuous Segmented Continuous Segmented Continuous Segmented Continuous Continuous Segmented Continuous Segmented Inch (mm)
406-942 406-959 406-741
406-918 406-926
Special order
Special order
406-750
406-769
0.020" (0.5)
3/4" (19)
Special order Special order
Special order Special order
Special order Special order Special order Special order Special order Special order Special order Special order Special order Special order Special order Special order Special order Special order 0.01" (0.2)
0.040" (1.0)
406-422
Special order
406-967 406-827 406-552
406-934 406-843 406-462 406-433 406-804
406-971 406-846
0.020" (0.5)
1" (25)
406-421 406-442
Special order Special order
0.040" (1.0)
Special order
406-807 406-813
406-802
0.020" (0.5)
1 1/4" (32)
406-428 406-447
Special order Special order
406-476 406-483
Special order Special order Special order Special order Special order Special order Special order 0.02" (0.4)
0.040" (1.0)
0.020" (0.5)
406-817
Special order Special order Special order
Special order bands require minimum orders. To determine approximate kerf, add kerf factor to gauge of the band.
1 1/2" (38)
406-480 406-456 406-496 406-837
Special order Special order Special order Special order 0.04" (0.9)
0.040" (1.0)
406-830 406-833
2" (50)
0.040" (1.0)
Kerf
Factor
0.06" (1.6)
0.02" (0.6)
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Circular
DoALL circular saw blades are designed for use in high performance circular sawing machines with high demands on productivity, accuracy, and surface finish. These saw blades have a special tooth geometry for single use, resulting in a smaller kerf and therefore lower energy consumption and less material loss. The program consists of cermet tooth tip material for general purpose cutting of a wide range of materials. The tungsten carbide tooth tip with coating is a typical tip material dedicated for cutting stainless steel.
Required information for choosing the right circular blade: (See diagram on the left) A. Blade diameter B. Bore C. Pinhole specification D. Pinhole center diameter E. Number of pinholes F. Kerf G. Body H. Material type • High cutting rates, low energy consumption, low material losses • Less vibration, low noise level, extended blade life, superb surface finish Applications • Carbon steel, alloy steel, stainless steel, bearing steel, tool steel Features • Cermet tooth tips and tungsten carbide tooth tips with coating available • Small kerf tooth tips • Tight tolerances on body flatness Benefits • Wide range of sawing applications
B
B
F
T
C
C
A
t G
D
E
Selecting the right circular blade: 1. Determine the blade diameter 2. Choose the bore dimension
Popular Blade Sizes*
A
F
G
B
Part #
Specifications
Blade Diameter 11.2" (285mm) 11.2" (285mm) 11.2" (285mm) 11.2" (285mm) 12.4"(315mm) 13.8"(350mm) 14.2" (360mm) 14.2" (360mm) 14.2" (360mm) 14.2" (360mm) 14.2" (360mm)
Kerf
Body Bore
3. Select the number of teeth 4. Determine the bolt pattern 5. Select the blade coating (coated carbide or cermet)
DSB285101 DSB285102 DSB285103 DSB285104 DSB315TCT
285X2.0(1.7)X32 4/11/63 60T 285x2.0(1.7)x32 4/11/63 72T 285x2.0(1.7)x32 4/11/63 80T 285X2.0(1.7)X32 4/11/63 100T 315x3.7(3.0)x115 4/9/50 60T 360x2.7(2.5)x50 4/11/90 100T 360X2.6(2.3)X50 4/15/80 60T 360X2.6(2.3)X50 4/15/80 80T 360X2.6(2.3)X50 4/15/80 100T 360X2.6X40 4/15/80 60T IW-01 360X2.6X40 4/15/80 80T IW-01
2.0mm 1.7mm 32mm 2.0mm 1.7mm 32mm 2.0mm 1.7mm 32mm 2.0mm 1.7mm 32mm 3.7mm 3.0mm 115mm 2.7mm 2.5mm 50mm 2.6mm 2.3mm 50mm 2.6mm 2.3mm 50mm 2.6mm 2.3mm 50mm 2.6mm 2.3mm 40mm 2.6mm 2.3mm 40mm 2.6mm 2.3mm 40mm 2.6mm 2.25mm 40mm 2.6mm 2.25mm 40mm 2.7mm 2.3mm 50mm 2.7mm 2.3mm 50mm 2.7mm 2.3mm 50mm 2.7mm 2.3mm 50mm 2.7mm 2.3mm 50mm 2.7mm 2.25mm 50mm 2.7mm 2.25mm 50mm 2.7mm 2.25mm 50mm 2.7mm 2.25mm 50mm 2.7mm 2.25mm 50mm 2.7mm 2.25mm 50mm 2.7mm 2.7mm 80mm 2.7mm 2.7mm 80mm 2.7mm 2.7mm 80mm 3.2mm 2.7mm 80mm 3.2mm 2.7mm 80mm 3.7mm 3.0mm 80mm 3.7mm 3.0mm 80mm 3.7mm 3.2mm 80mm 3.8mm 3.2mm 38mm 3.8mm 3.2mm 38mm
DSB3608P100
DSB360101 DSB360103 DSB360104 DSB360106 DSB360108 DSB360109 DSB360406 DSB360410 DSB420101 DSB420102 DSB420104 DSB420105 DSB420401 DSB460101 DSB460103 DSB460105 DSB460201 DSB460403 DSB460404 DSB580101 DSB580102 DSB580103 DSB630201
360X2.6X40 4/15/80 100T IW-01 14.2" (360mm)
360x2.6(2.25) x40 4/15/80 60T 360x2.6(2.25) x40 4/15/80 120T
14.2"(360mm) 14.2"(360mm)
* Call for more blade sizes.
420X2.7(2.3)X50 4/15/80 IW-01 50T 16.5"(420mm)
420X2.7(2.3)X50 4/15/80 60T 420x2.7(2.3)x50 4/15/80 80T 420x2.7(2.3)x50 4/15/80 100T 420X2.7(2.3)X50 4/15/80 50T
16.5" (420mm) 16.5"(420mm) 16.5"(420mm) 16.5" (420mm)
460X2.7(2.25)X50 IW-01 4/13/90 60T 18.1" (460mm) 460X2.7(2.25)X50 IW-01 4/13/90 72T 18.1" (460mm) 460X2.7(2.25)X50 IW-01 4/13/90 100T 18.1" (460mm)
460x2.7(2.25)x50 4/13/90 60T 460x2.7(2.25)x50 4/13/90 60T
18.1" (460mm) 18.1" (460mm)
460X2.7(2.25)X50 IW-04 4/13/90 72T 18.1" (460mm)
580x3.2(2.7)x80 4/22/120 60T 580x3.2(2.7)x80 4/22/120 60T 580X3.2(2.7)X80 4/22/120 100T 630x3.2(2.7)x80 4/22/120 60T
22.8"(580mm) 22.8"(580mm) 22.8" 580mm) 24.8"(630mm)
DSB630405IW-03
630x3.2(2.7)x80x 4/22/120 120T 24.8"(630mm)
DSB660101 DSB660102 DSB660104 DSB660105 DSB660106
660X3.7(3.0)X80 4/22/120 60T 660X3.7(3.0)X80 4/22/120 80T 660X3.7(3.2)X80 4/22/120 120T 660X3.8(3.2)X38 4/22/120 72T 660X3.8(3.2)X38 4/22/120 100T
26.0"(660mm) 26.0"(660mm) 26.0"(660mm) 26.0"(660mm) 26.0"(660mm)
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Circular Blades Selector
Solid Material Chart These charts are used to get the correct tooth and pitch for a circular blade. Determine the blade diameter for your saw, typically specified in the instruction manual. Then reference the size of material to be cut to determine the appropriate blade tooth and pitch. For example, if your blade diameter is 285 mm (with kerf of 2, body of 1.7 and bore of 32) and you are cutting 60-80 mm solid round material the result is a recommended blade tooth of 60 and a 14.92 mm pitch.
A
F
G B
Diameter Kerf
Body Bore Teeth Pitch Pitch
Material Thickness (mm)
(mm)
(mm) (mm) (mm)
# (mm) (inch) 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160
60 13.08 0.51 72 10.9 0.43 80 9.81 0.39 100 7.85 0.31 60 14.92 0.59 72 12.43 0.49 80 11.19 0.44 100 8.95 0.35 120 7.46 0.29 140 6.39 0.25 60 16.49 0.65 72 13.74 0.54 80 12.36 0.49 100 9.89 0.39 120 8.24 0.32 60 18.84 0.74 80 14.13 0.56 100 11.3 0.44 120 9.42 0.37 60 22.24 0.88 80 16.68 0.66 100 13.35 0.53 120 11.12 0.44 40 36.11 1.42 60 24.07 0.95 80 18.06 0.71 100 14.44 0.57 120 12.04 0.47 60 30.35 1.19 80 22.77 0.90 100 18.21 0.72 120 15.18 0.60 140 13.01 0.51 60 32.97 1.30 80 24.73 0.97 100 19.78 0.78
1.7 1.75 32
250
2
32
285
2 1.7 1.75
40
315
2.3
2
32
40 50
360
2.6 2.25 2.3
40 50
425
2.7 2.25 2.3
40 50
460
2.7 2.25 2.3
580
2.7 2.5 80
630
2.7 2.5 80
Tube Material Chart For example to get optimal performance, if your blade diameter is 285mm (with kerf of 2) and you are cutting a tube with wall thickness of 12-18mm the result is a recommended blade tooth of 72 and a 12.43mm pitch.
A F Diameter Kerf
Teeth Pitch
Pitch
Max Diameter
Material Wall Thickness (mm)
(mm) (mm)
# (mm) (inch) 72 10.9 0.43 80 9.81 0.39 100 7.85 0.31 72 12.43 0.49 80 11.19 0.44 100 8.95 0.35 120 7.46 0.29 140 6.39 0.25 72 13.74 0.54 80 12.36 0.49 100 9.89 0.39 120 8.24 0.32 80 14.13 0.56 100 11.3 0.44 120 9.42 0.37 80 16.68 0.66 100 13.35 0.53 120 11.12 0.44 80 18.06 0.71 100 14.44 0.57 120 12.04 0.47
(mm) 0 1 2 3 4 5 6 7 8 9 10111213141516171819202122232425262728293031323334353637383940
250
2
50
285
2
75
315 2.3
90
360 2.6
100
425 2.7
120
460 2.7
160
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Blade Characteristics
TYPES OF TOOTH SET The types of tooth sets is the sequence used in offsetting the teeth. Raker Set— Sawing ferrous and tough metals
BLADE GEOMETRY Terminology
G
D
A
F
C
Straight Set— Easily machined metals and non-metals
E
E
Straight Raker Set— Used for all multipitch blades
B
A. Width of the blade B. Thickness (gauge)
E. Rake angle
F. Clearance angle G. Width of set (kerf)
C. Gullet depth D. Tooth pitch
RADIUS CHART Contour cuts use the widest blade that cuts the smallest radius needed for the job. The blade width is measured from the tooth tips to the back edge.
TOOTH PITCH Pitch (teeth per inch or TPI) is a measure of tooth spacing. Single Pitch
Blade Width 1" (27 mm)
Radius 7 1/4" (185 mm)
1" (25.4 mm)
Blade Width 3/4" (20 mm) Blade Width 5/8" (16 mm) Blade Width 1/2" (13 mm) Blade Width 3/8" (10 mm) Blade Width 1/4" (6 mm) Blade Width 3/16" (5 mm) Blade Width 1/8" (3 mm)
Radius 5 1/2" (140 mm) Radius 3 3/4" (95 mm) Radius 2 1/2" (65 mm) Radius 1 1/2" (37 mm) Radius 1/2" (15 mm) Radius 5/16" (8 mm)
For fast cutting materials. Single pitch blades have consistent tooth spacing. The number of teeth per one- inch length is the TPI. Multi Pitch
For most metal sawing applications. Multi pitch blades vary tooth spacing between two extremes. The pitch designation of a multi pitch blade hyphenates the equivalent single pitch designations of those extremes. TOOTH SHAPES Tooth forms are combinations of rake angle and gullet shape. Rake angle is a measure of the tooth face inclination to the work. Rake angles are neutral or positive.
Radius 1/8" (3 mm)
Cutting Edge
Positive Rake
Precision Used for most sawing applications Claw/Hook Increases beam strength and penetration
Precision 0° to 18° rake
Claw 10° rake
Negative Rake
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Chip Characteristics
Reading chips provide information on how to improve the efficiency of the blade. For example, adjustments can be made to band speed or feed rate.
CHIP FORM
Thick, Hard, Springy
Thick, Curly, Springy
Thin, Straight, Springy
Thin, Tightly, Curled
Condition Thick, Hard, Short Thick, Hard, Brittle Thick, Hard, Springy
Powdery
Silver or Light Straw
Color
Blue or Brown
Blue or Brown
Silver
Silver
Silver
Silver
Silver
Band Speed
Reduce
Reduce
OK
Reduce Slightly
OK
OK
Reduce
OK
Feed Rate
Reduce
Reduce
Reduce Slightly Increase Slightly
OK
Increase
Increase
Reduce
Check Cutting Fluid & Mix Ratio
Check Cutting Fluid & Mix Ratio
Check for Correct Blade Pitch
Check for Correct Blade Pitch
Use a Coarser Pitch Blade
Other
Blade Break-in
WHY BREAK-IN A BAND SAW BLADE? The band saw blade’s teeth are razor sharp. In order to withstand the cutting pressures of band sawing, the tooth tip should be honed to form a very small edge radius. If a proper break-in procedure has not been performed and the tooth tips are damaged, the blade life, and performance are reduced significantly.
New blade
With break-in
Without break-in
BREAKING IN THE BLADE
Bi-Metal Procedure 1. Reduce feed force during first 20 minutes of cutting to 50% of normal feed. 2. Gradually increase feed force in 4 steps to normal over the course of 10 minutes. 3. Run normal band speed. Carbide Tipped T3P / T7P / T3N Procedure 1. Reduce band speed during first 20 minutes of cutting to 70% of normal speed. 2. Reduce feed force during first 20 minutes of cutting to 50% of normal feed. 3. Gradually increase bandspeed and feed force in 4 steps to normal after 10 minutes.
Bi-Metal
Triple Chip Carbide Tipped
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Band Saw Blade Selector
Use the chart below to select your band style.
STEELS AND ALLOYS
Machinability
NON-METALS
NON-FERROUS
BLADE TYPE
EASY
MODERATE
DIFFICULT
VERY DIFFICULT
Aluminum Copper Brass Free machining steels
Page
Stainless steels Titanium Nickel based alloys
Wood Plastic Rubber
Mild steels Low carbon Alloy steels
High carbon Tool steels Die steels
High nickel alloys Super alloys
BI-METAL
For highest productivity and lowest costs in most metal sawing applications
4-7
Silencer GP
Longer wear life
General purpose Bi-Metal blade with longer wearing tooth
4
Silencer Plus StructurALL Penetrator
Best all-round choice for multi-purpose applications Best choice for structural material, tubing and bundles
4 5 6 6 7
Best choice for most high production sawing applications Penetrator with improved heat and wear resistance
Penetrator Prime
Supreme
Most aggressive with varying tooth height and set
TUNGSTEN CARBIDE
For the toughest and most abrasive applications which generate high cutting temperatures and rapid tool wear
8-9
T3P T3N T7P STC
High production rate
Ultimate tooth for the toughest material
8 8 9 9
Case hardened rods
Enhanced penetration
Very abrasive materials, cast aluminum
CARBON STEEL
For easier-to-cut materials which generate little heat or tool wear
10-11
Dart
Hard back allows high band tension, heavy feed
10 10 11 13 13
Metal Master
Lowest cost blade
Friction
Special high-speed sawing of ferrous metals up to 25 mm
DIAMOND
Hardest, most brittle, most abrasive materials
GRIT EDGE TUNGSTEN
Hard metal (between 45 and 65 Rc), brittle and abrasive materials
CIRCULAR
Ideal for cutting small diameters, short lengths and thousands of parts
14-15
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Band Speed & Group Selector
Cutting Speed (m/min.)
AISI (SAE)
Common Industry Material Group
Bi-Metal
Carbide
>16" (400 mm) 2" (54 mm)
<4" (100 mm) 1 1/4" (34 mm)
4"-16" (100-400 mm)
>16" (400 mm) 2" (54 mm)
<4" (100 mm) 1 1/4" (34 mm)
4"-16" (100-400 mm)
Diameter →
1 1/2" (41 mm)
1 1/2" (41 mm)
Blade Width →
SFPM SFPM SFPM
SFPM 395-525 295-395 395-525 395-525 245-330 245-330 245-330 230-310 230-310 230-310 295-410 254-345 165-230 157-213 167-230 157-213 167-230 226-305 226-305 131-180 131-180 226-301 177-242 177-243 177-244 177-245 177-246 200-272 200-273 196-265 196-266 147-200 147-200 177-239 157-213 101-134 177-239 101-134 101-134 101-134
SFPM 360-492 275-395 360-492 360-492 245-330 245-330 245-330 230-295 230-310 230-310 275-395 246-330 165-223 150-206 165-223 150-206 165-223 223-301 223-301 124-170 124-170 223-301 190-255 190-255 190-255 190-255 190-255 173-232 173-232 170-229 170-230 127-173 127-173 157-213 150-206 78-108 157-213 78-108 78-108 78-108
SFPM 330-460 310-410 395-525 395-525 245-330 245-330 245-330 213-295 230-310 230-310 310-410 246-340 180-246 167-226 176-241 167-226 177-246 223-301 223-301 137-187 137-187 223-301 190-255 190-255 190-255 190-255 190-255 173-232 173-232 187-252 187-253 141-190 141-190 206-236 167-226 85-114 177-236 85-114 85-114 85-114
1015
230-295 145-200 200-260 200-260 130-165 130-165 130-165 114-150 114-165 114-165 150-200 180-220 82-114 78-104 85-114 78-106 85-114 111-150 111-150
200-260 130-180 165-213 165-213 115-150 115-150 115-150 98-130 98-150 98-150 130-180 114-150 75-100
165-230 130-175 165-208 165-208 115-150 115-150 115-150 98-130 98-150 98-150 130-180 35-160 78-108 75-101 78-108 75-101 78-108 101-134 101-134
Structural Steels
ASTM-A570 1112/1212 1010/1015
Free Machining
5115
Cementation Steels
8620
Bearing Steels
52100 9260H
Spring Steels
6150
1035/1045
Hot Working Steels and Case Hardened Steel
4140 4337
Nitriding Steel
H21
68-91
75-101
High Alloyed Hot Working Steels
H13
68-91
L6
75-101 101-134 101-134
W112 W108
Unalloyed Tool Steels
D3 D2
65-88 65-88
62-85 62-85
55-75 55-75
Cold Working Steels
111-150 95-127 95-128 95-129 95-130 95-131 101-134 101-135 108-134 108-135 75-101 75-102 88-118 78-104
101-134 85-114 85-115 85-116 85-117 85-118 85-118 85-118 85-114 85-115
101-135 78-108 78-109 78-110 78-111 78-112 85-118 85-118 91-127 91-128
M2
High-Speed Steels
M42
T1
A48
Cast Iron
A536
303 304
Stainless Steels
316Ti
65-85 65-85
68-95 68-95
316 420
78-104
88-118 75-101
HNV3
68-91 39-55
661 616 314 330 334
49-68
42-59
88-118
78-104
88-118
Heat Resistant Steels
49-68 49-68 49-68 32-42 32-42 32-42
39-55 39-55 39-55 29-39 29-39 29-39
42-59 42-59 42-59 32-42 32-42 32-42
5596E(AMS) 5660J(AMS) 5872D(AMS)
65-85 65-85 65-85
55-75 55-75 55-75
65-88 65-88 65-88
Nickel Base Alloys
Aluminium
311-377 311-377 164-229 239-360
328-393 328-393 131-196 239-360
328-393 328-393 114-147 278-377
574-656 574-656 328-459 574-656 131-164 197-229 164-196 131-164
574-656 574-656 262-392 575-656 131-164 164-196 131-164 98-131
557-738 557-738 229-298 557-738 114-147 131-164 98-131
Copper
AA1100 CDA110
Brass
Alu-bronze
CuZn39Pb1AIB-B
Titanium Alloys
Ti-6AI-4V
42-75 82-98
32-65 82-98 65-82 49-65
32-49 65-82 49-65 32-49
1000-1200 N/mm2 1200-1400 N/mm2 1400-1600 N/mm2
Steels with Tensile Strength More Than 1.000 N/mm2
98-180
65-82
65-98
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Pitch Selector for Solid Material The pitch indicates the tooth spacing. The correct pitch choice ensures proper tooth pressure and adequate gullet capacity for chips. In most applications, a blade should engage no less than 3 teeth and no more than 25 teeth in the cut. SINGLE PITCH • Single pitch blades have uniform tooth spacing and shape. • Pitch (teeth per inch) is the number of gullets in a 1" (25.4 mm) span. • Use primarily for solids on rigid machines. MULTI PITCH • Multi pitch blades have a varying tooth spacing to reduce vibrations.
• Pitch designation hyphenates single pitches of coarsest and finest teeth. • Use for most sawing applications. • Best for structural materials or any vibration-prone application
1" 25.4 mm
4
6
4-6 Pitch
4 Pitch
Workpiece Size In Diameter for Bi-Metal Blades
1/8 1/4 3/8 1/2 1
2 2.5 3
4
5
6 8 1012141620242832364048
Inches
mm 3
6 10 15 30 45 60 80 100 120 150 200 250 300 350 400 500 600 700 800 900 1000 1200 10 - 14 8 - 12 6 - 10 5 - 8 4 - 6 3 - 4 2 - 3 1.4- 2 1 - 1.4 0.75- 1.25 Bi-Metal
Workpiece Size In Diameter for Tungsten Carbide Blades
Inches 6 8 10121416202428323640 mm 60 80 100 120 150 200 250 300 350 400 500 600 700 800 900 1000 3 - 4 2 - 3 1.3 - 2 2.5 3 4 5
Tungsten Carbide
Helpful Hints When Choosing Blades: • For fast, accurate sawing, choose the widest blade that fits the machine • For contour sawing, choose the widest blade that will cut the smallest part radius
• Consider a single pitch blade for fast cutting materials as single pitch blades have consistent tooth spacing • Use a multi pitch blade for most metal sawing applications where harmonics need to be controlled Better Results Will Come from Following DoALL Blade Expert Advice:
• Thinner blade option for longer flex life over small band wheels • Thicker blade option for straighter cuts under heavy feed force • Standard set for most applications • Wider (heavier) set to avoid pinching in highly stressed metals • Raker set for sawing ferrous and tough metals • Straight set for easily machined metals and non-metals • Straight raker set is used for all multi pitch blades
• Precision tooth shape for most sawing applications • Claw/hook tooth shape to increase beam strength and penetration • Buttress/skip tooth shape for woodworking applications • Neutral rake blade for most work narrower than two inches • Positive rake blade for wider, tougher-to-penetrate work
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Pitch Selector for Structural Material This selector can be used to easily find the correct pitch for cutting profiles and tubing. Step 1. Select the maximum dimension of the part to be cut on the horizontal scale. Step 2. Note: It is not advised to use a finer pitch as the overfilling gullets will break the teeth. Cutting in Bundles For round tubing double the single wall thickness and find the correct pitch. For square and rectangular tubing take into consideration the maximum distance to cut in the bundle and the combined wall thickness.
Then check on the vertical column the wall thickness measured and find the advised pitch in the table. Step 3. For faster cutting, the next larger pitch can be used.
B
B
B
B
S
S
S
S
Recommended blade pitch
B
S
Wall thickness in inch (mm)
TPI (teeth per inch) Dimension in inch (mm)
inch (mm)
3/4" (20) 1 1/2" (40) 2 1/2" (60)
3" (80)
4" (100)
5" (120)
6" (150)
8" (200)
12" (300)
20" (500)
30" (750)
40" (1000)
1/16" (2) 1/8" (3) 3/16" (4) 7/32" (5) 1/4" (6) 5/16" (8) 3/8" (10) 1/2" (12) 5/8" (15) 3/4" (20) 1" (30) 2" (50) 3" (75) 4" (100) 6" (150) 8" (200)
10 - 14 10 - 14 10 - 14 10 - 14 10 - 14
10 - 14 10 - 14 10 - 14 10 - 14
10 - 14 10 - 14 10 - 14 10 - 14
10 - 14 10 - 14 10 - 14
10 - 14 10 - 14
10 - 14 10 - 14
10 - 14
10 - 14
8 - 12 6 - 10
6 - 10
5 - 8 4 - 6 4 - 6 4 - 6 3 - 4 3 - 4 3 - 4 2 - 3 2 - 3 2 - 3
5 - 8 4 - 6 4 - 6 3 - 4 3 - 4 3 - 4 3 - 4 2 - 3 2 - 3 2 - 3
8 - 12 6 - 10 6 - 10
8 - 12 6 - 10
5 - 8 4 - 6 4 - 6 4 - 6 3 - 4 3 - 4 3 - 4 2 - 3 2 - 3 2 - 3
8 - 12 6 - 10 6 - 10
8 - 12 6 - 10 6 - 10
5 - 8 4 - 6 4 - 6 4 - 6 4 - 6 3 - 4 3 - 4 2 - 3 2 - 3 2 - 3
8 - 12 8 - 12 6 - 10
5 - 8 5 - 8 4 - 6 4 - 6 4 - 6 3 - 4 3 - 4 2 - 3 2 - 3
8 - 12 6 - 10 6 - 10
8 - 12 6 - 10 6 - 10
5 - 8 5 - 8 4 - 6 4 - 6 3 - 4 3 - 4 2 - 3 2 - 3
5 - 8 5 - 8 4 - 6 4 - 6 4 - 6 3 - 4
5 - 8 5 - 8 4 - 6 4 - 6 3 - 4 3 - 4 3 - 4
5 - 8 5 - 8 4 - 6 4 - 6 3 - 4
5 - 8
5 - 8 5 - 8 4 - 6
1.5 - 2 1.5 - 2 1.5 - 2 1 - 1.5 1 - 1.5 1 - 1.5
1.5 - 2 1.5 - 2 1 - 1.5 1 - 1.5 1 - 1.5 1 - 1.5
1.5 - 2 1.5 - 2 1 - 1.5 1 - 1.5 1 - 1.5
1.5 - 2
1.5 - 2 1.5 - 2
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DoALL Cutting and Grinding Fluids Selector Synthetic Fluids
SYNTHETIC FLUIDS BAND-ALL 103
SEMI- SYNTHETIC BAND-ALL 102
SOLUBLE OILS BAND-ALL 101 Exceptional Exceptional Exceptional
DoALL synthetic fluids are used for cutting and/ or grinding applications. Our synthetic fluids are designed to provide superior performance for critical machining and grinding applications of ferrous metals. This formulation offers excellent surface finish, tool life, and corrosion protection. Semi-Synthetic Fluids Semi-synthetics optimize the benefits of synthetics and soluble oils in one fluid. DoALL semi-synthetics are formulated for longer sump life. They easily maintain a sharp line on the refractometer for close concentration control and provide the best balance between control of both bacteria and mold. Soluble Oils DoALL water soluble fluids form a stable oil and water emulsion to protect cutting equipment. Soluble oils offer good corrosion protection, tool life, and surface finish. Metalworking Fluids DoALL high-efficiency metalworking lubricants form a high strength molecular coating on the cutting edge of the tool reducing friction and extending tool life. They contain no petroleum, sulfur, or chlorine and are non-toxic, non- flammable, and non-polluting. AL-2000 ® MICRO A full synthetic lubricant ideal for most turning, general tapping, machining drilling, milling, cutting, and sawing operations. • Suitable for steel, use and on mild other steel, ferrous and aluminum, non-ferrous titanium, stainless steel and other ferrous and non-ferrous metals • Food grade approved product without the use of expensive additives • Ideal for light to moderate machining and grinding operations • Suitable for use with ferrous and non-ferrous metals
METALS
METALS
Low Carbon Steel High Carbon Steel
Exceptional Exceptional
Excellent Excellent
Stainless Steel
Excellent Excellent
Good
Cast Iron Titanium Hastaloy
Good
Exceptional Unsuitable
Exceptional Exceptional Exceptional Exceptional Exceptional Exceptional Exceptional Exceptional Exceptional
Exceptional Exceptional Exceptional Exceptional Exceptional Exceptional Exceptional Exceptional
Excellent Excellent Excellent Excellent Excellent Excellent Excellent Excellent
Monel Inconel
Low Si Aluminum High Si Aluminum
Aerospace Aluminum
Copper Alloys
Carbide
Good Avoid
Magnesium
Avoid
Avoid
APPLICATIONS
APPLICATIONS
Sawing Exceptional Drilling Exceptional
Excellent Excellent Excellent Excellent
Exceptional Exceptional Exceptional Exceptional Exceptional Exceptional Exceptional Exceptional Exceptional Exceptional Exceptional Exceptional
Turning/Boring Exceptional Tapping Exceptional Milling Exceptional Gun Drilling Exceptional Reaming Exceptional
Good Good Good Good Good Good Good Good
Hobbing Exceptional
Forming/Stamping Exceptional
Broaching Exceptional
Grinding OD/ID Exceptional
Grinding Surfaces Grinding Creep Feed
Excellent Excellent
Excellent
Excellent
EP ADDITIVES
EP ADDITIVES
Chlorine
No No
No No No
High Low
Sulfur
Phosphorus
Medium Medium
No
Ester Other
Low Low
Low Low Low
High
Lubricant
Medium Medium
Cobalt LeachProtection
Low
Low
Medium
Find the correct metalworking fluid for your application!
Product Name
5 Gallon Pail 55 Gallon Drum 275 Gallon Tote
BAND-ALL 101 SOLUBLE OIL RAM12610145 RAM12610155 RAM12610164 BAND-ALL 102 SEMI-SYNTHETIC OIL RAM13410245 RAM13410255 RAM13410264 BAND-ALL 103 SYNTHETIC OIL RAM14510345 RAM14510355 RAM14510364 AL-2000 MICRO MACHINE LUBRICANT RAM21200045 RAM21200055 RAM21200064
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22
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