Component: Aerospace wing support Material: S4.3.Z.AN (Ti6Al4V) Operation: Pocketing Machine: Okuma M560V-Genos, CAT40 BIG-PLUS® Performance test, ISO S
CoroMill® 415 415-016A12-05H, z
CoroMill® MH20
n : 3
MH20-AR016O16-06L, z M20-060320E-L30 S30T n : 2
Tool Insert
415N-050212E-M30 S30T
Tool overhang, mm(inch)
40(1.575) 69 (226)
40(1.575) 69 (226)
v c , m/min (ft/min)
n , rpm
1000
1000
f z , mm (inch)
0.51 (0.020) 1530(60.2)
0.51(0.020) 1016 (40.0)
v f , mm/min (in/min)
p /
e , mm (inch)
0.8 /16 (0.031/0.630)
0.8/15.8 (0.031/0.622)
CoroMill® 415
CoroMill® MH20
a
a
Tool life, min
49
64.5
Result: With CoroMill® MH20, the customer improved the tool life by 32% and achieved a much higher component surface quality. The insert corner of the CoroMill® MH20 demonstrated better edge-line security and lower vibration tendency.
Component: Food processing machine component Material: M1.0.Z.AQ (AISI 304) Operation: Side and face milling Machine: DMG MORI NT4250, Coromant Capto® C6 Performance test, ISO M
Competitor
Sandvik Coromant MH20-025A25-06H, z MH20-06 03 20E-L30 1040 n : 4
n : 4
Tool Insert
DCX: 25 mm (1 inch), z
-
Tool overhang, mm(inch)
Chuck+70 (2.76) =160 (6.30) Chuck+90 (3.54) =180 (7.09)
v c , m/min (ft/min)
120(394)
120(394)
n , rpm
1530
1530
f z , mm (inch)
0.85(0.033) 5200(205)
0.85(0.033) 5200(205)
v f , mm/min (in/min)
p /
e , mm (inch)
0.75/20 (0.030/0.787) 3 components / 49.5 min
0.75/20 (0.030/0.787) 3 components / 49.5 min
a
a
Competitor
CoroMill® MH20
Tool life, min
Result: After machining three components, the competitor insert clearly showed notch wear and micro chipping. The CoroMill® MH20 insert had less wear, providing a reliable cutting edge with a secure and better edge-line quality.
Component: Axis Material: P2.1.Z.AN (30CrMnSiNi2A), non-hardened Operation: Deep slotting and cut off Machine: Haitian HISION GLU16 VMC, BT50 Performance test, ISO P
Competitor
Sandvik Coromant MH20-R025A25-08M, z MH20-08 04 25M-M50 4340 n : 3
n : 3
Tool Insert
DCX: 25 mm (1 inch), z
-
Tool overhang, mm(inch)
Chuck+122 (4.80)
Chuck+110 (4.33)
v c , m/min (ft/min)
142 (466)
142 (466)
n , rpm
1800
1800
f z , mm (inch)
0.426(0.017) 2300(90.6)
0.481 (0.019) 2600(102)
v f , mm/min (in/min)
Competitor
CoroMill® MH20
p /
e , mm (inch)
0.5/25 (0.020/0.984) 1 component / 348 min
0.5/25 (0.020/0.984) 1 component / 308 min
a
a
Tool life, min
Result: CoroMill® MH20 could increase productivity by 22% and showed less wear than the competitor, offering secure and reliable performance.
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